Category Archives: Logistics

When a Conflict Starts, It’s Already Too Late For Procurement To Pay Attention!

Supply Chains are not only hurting, they are breaking, and they have been since the US and Israel renewed the conflict with Iran and more-or-less brought the Strait of Hormuz to a close for pretty much every western country that is associated with the US.

A Strait that is critical not only for

  • global energy (as it normally sees 20% to 25% of global oil passing through it daily)

but also for

  • natural gas (up to 25%, at least it will further delay the AI Data Centers)
  • fertilizer (as it saw up to 50% of urea, ammonia, and sulphur supply passing through it daily, with the former a key fertilizer component)
  • methanol (but at least bootleggers will have to use real grain alcohol now) and petrochemicals
  • etc.

In other words, the Strait being close off is not just a logistics nightmare for the shipments you were expecting that needed to pass through the Strait on time, it’s a nightmare across your entire supply chain as all of your suppliers dependent on the oil, natural gas, chemicals, gasses, etc. that normally pass through the Strait daily are also suffering their own nightmares. Delays will compound through the chain for the lucky ones, and the rest will see shipments just stop.

And articles that tell you this is a leadership moment are missing the point.

Where it was critical, you should already have known your exposure, had monitoring in place, and been alerted the day the conflict started that an issue was coming your way.

Where supplier Force Majeure was unacceptable, you should already have had the flexibility in your contract to shift, pause, or end the contract immediately upon supplier failure.

Where supply was critical, you should have been geographically dual-or-tri sourcing with order escalation clauses built into the contracts so you can quickly secure supply when potential shortages are detected.

Where margins are tight or costs can vary widely based upon external events, your cost models should already be taking this into account, should be monitoring for market price changes, and should be updated upon such changes with immediate alerts if prices shift beyond typical market fluctuations.

And strategic and critical suppliers will already be treated as such. They will be given fair margins, access to buyer expertise that will help them with efficiency and negotiating their own raw material contracts, and placed in a financial position where they too can dual or tri-source and explore optionality in their own supply chains.

Because, as Paul Martyn commented on one of the many articles on why the conflict is apparently time to pay attention and step up (even though, as we stated in our opening, it’s already too late):

If you:

  • defer supplier investment –> you pay in disruption
  • squeeze supplier margin –> you pay in resilience loss
  • ignore (supply chain) optionality –> you pay in constrained decisions and lack of supply

The answer, of course, is to be paying attention to any high risk or high impact category from the day you identify it to the day you end the last product line that uses it. And to use the Busch-Lamoureux Exact Purchasing model to properly place your category, determine which cost factors and risks you need to track, how often, when alerts should be triggered, what mitigations can be taken up front, and what actions need to be taken when an issue likely to cause a disruption arises.

How Do We Fix The Procurement, Logistics and Supply Chain Disconnect? (Part 2)

Yesterday we gave you a history lesson on how we got here, from the time it worked back in 1885 to now where it’s completely broken. The reason? You can’t understand how to fix it if you don’t understand why it broke. (The Short Answer: McKinsey and peers who echoed their thought leadership to break down functions, outsource staff, outsource production, outsource logistics, and downsize until there’s almost nothing left in the organization.)

Procurement was never meant to be divorced from Supply Chain or Logistics. It was all supposed to be an integrated function. Buy. Ship. Manage. Repeat. But it’s not, and because no one will give up a fiefdom, and because almost no one has enough cross-disciplinary training to understand the intricacies of most functions, yet alone manage them, it won’t become part of Supply Chain again (or at least not for a long time — at least not before the fall of the modern house of Usher).

So fixing the disconnect is going to be hard. The departments will remain separate. The business language will remain distinct. The goals and KPIs will be local and different. Procurement is going to want lowest cost from a supplier it believes can supply the necessary volume over the lifetime of the (contract) award. Logistics is going to want suppliers that are on lanes served by existing carriers they have contracts with who have excess capacity and from whom they can get a good rate.

Supply Chain is going to want to utilize warehouses, ocean routes, FTZs, and other networks they have in place that they believe are low risk and high performance — they have to assure supply to manufacturing. Each goal would likely select a different supplier — there will be one supplier that is lowest price, one that is lowest shipping, and one that fits in best with the current network with a high supply assurance rate. Furthermore, if you “work” with them and then select the supplier they don’t want, they’ll think you weren’t actually “working” with them.

But, fortunately, you don’t need to work with them to work with them. You just need their priorities and their data.

You can make the best balanced decision for Procurement, Logistics, and Supply Chain if:

1. You understand the competing objectives AND their relative priority

You sit down with logistics and ask them what their most critical criteria are in supplier selection, ask them to rank them, and ask them to relatively weight them. Then you sit down with supply chain and do the same. Then you take your critical (generic) criteria, rank them, and relatively weight them. Then you create an integrated list based on the relative rankings across your three departments, weight based on C-Suite priorities, and get the final, general purpose, rankings blessed by the CFO and COO.

2. You integrate into all of the internal AND external data sources at your disposal

When you go through this exercise, you’ll realize that multiple factors affect landed cost, supplier risk, supply assurance (and supply chain risk), quality, and other key factors. You’ll realize that the only way to evaluate all of this is to pull in key sets of data from the logistics system, supply chain systems, and external data feeds (so that risk analyses are done on complete, up-to-the-minute, data) and integrate them into a decision matrix.

3. You make a decision that satisfies the objectives subject to the data available

And you do this using modern decision optimization that balances all of the objectives relative to the weightings, hard constraints, soft goals, and supplier offerings. As per our prior article, thanks to the introduction of multiple “buy local” acts (US CHIPS, EU IAA, Chinese local content) , The Time for Optimization is Finally Here as it’s the only way you will be able to satisfy all of these requirements with a single multi-vendor buy as you have to match
procurement decisions with supply chain factory requirements as you have to buy for different requirements and produce to those requirements and produce where its most economical to get those goods to the countries they were produced for.

In other words, you fix the disconnect with:

  1. shared priorities,
  2. integrated data,
  3. integrated decision optimization that takes procurement, production, and logistics requirements into account.

And if you don’t fix the disconnect, your organization’s entire existence may soon come into jeopardy.

How Do We Fix The Procurement, Logistics and Supply Chain Disconnect? (Part 1)

First, a history lesson.

Back in the beginning, in 1885, Railroad Barons were building the nation during the Gilded Age, writing the first handbook on purchasing, and managing their logistics and vertically integrated supply chains in house.

But as technology advanced, so did the need for mass production and specialization, and production of components that could be easily, and more economically, produced by a third party started to be done by the third party so the firm could focus on more specialized production in house. But then the Panic of 1893 set in, the Guilded Age began to come to an end, and the Progressive era began.

The Progressive Era, which focused on social and political reforms, also saw continued technological progress as well which occurred as the railroad era gave way to the automotive era (symbolized by the Ford Model T in 1908), the introduction of the first production line, and the need for improved logistics (enabled by Autocar Truck, one of the first motor truck companies) as supply chains slowly lengthened and became more complicated.

These functions were still managed in-house as part of a single function, buying from American companies, even if the materials were coming from halfway around the world (as the American company would buy from the American importer), and everything worked well (unless unions got in the way — but that’s not the subject of this post). Then we saw the New Era, which lasted a little over a decade until the Great Depression happened, which was bad, but it led to the New Deal, which saw more political reforms, and then we got World War II, which, when it ended, led to the post-war economy which ushered in the American Dream for the Consumer and the rise of the management consultancy (and marketing agency) for the Business — where the former had just began two decades earlier.

During this era, we saw the rise of McKinsey that revolutionized corporate structures through the institution of professional management, performance-based pay, and strategic planning. This led to the introduction of downsizing (unnecessary middle management) in the 1960s, the 7S framework in the 1970s (that focussed on aligning strategy, structure, systems, shared values, skills, style, and staff) that introduced the importance of systems, and then the 1980s brought outsourcing of talent and offshoring of unspecialized supply.

This led to the split of logistics from supply chain to manage the transportation from global countries, and the split of Procurement from Supply Chain as that was a back-office function that could be outsourced, and the great divergence began. Once costs started soaring, we saw the introduction of the first dedicated Procurement software in the 1990s, the proliferation of platforms and the rise of Procurement in the 2000s, and the rest, as they say, is history.

Procurement became a completely standalone process, and purchasing became completely separate from supply chain and logistics. During the age of globalization where conflict was low, free trade flowed, and stagflation ruled, everything worked well. But then we got COVID, tariff/trade wars, global instability and increased conflicts, critical strait closures, and supply chains breaking on a daily basis. Decisions made by Procurement months, or years, ago in isolation don’t hold up any more. Neither do processes that assumed sourcing events could take months. Neither do risk mitigation plans that assumed you could just switch to the other supplier in the region (who you gave a volume minority contract to) when the region has been cut off.

The days of Procurement succeeding stand-alone are gone. It must operate in a supply-chain-aware, logistics-aware, and geopolitical aware context. But, for the most part, except for supplier selection in the seven-step-sourcing process of your choice, it doesn’t do any of this. So how do we fix the disconnect?

Logistics is in BIGGER Trouble.

There’s been a truck driver shortage for almost two decades. I remember writing on the estimated shortage of 240K drivers back in 2013.

Moreover, with so many drivers being immigrants or cross-border drivers from Mexico, and the immigration crackdown in the US, it’s only become much worse, as chronicled yet again in the latest #HFSResearch piece.

However, I don’t think their answer of autonomous fleets in the answer. The tech isn’t there yet (as even Tesla can’t deliver fully reliable and safe autonomous vehicles yet, and it’s been working on them the longest in North America), half the states don’t even support testing of such vehicles yet, and, as always with new tech, we’re one bad accident away (as a result of rushed trials) from a major backlash that will stall progress for a decade.

I think it’s time we look back and take lessons from history (which I know most of my American colleagues have forgotten, or you wouldn’t be so enamoured with your current administration that is looking to the 1930s for its administrative policy and looking to the 1880s for its industrial policy), and remember the beginnings of trade. It was horse and carriage (well, mule-and-wagon or donkey-and-wagon) until we got the first cargo ship, which could move mass cargo by sea. Great for port cities, not so great for inland cities. Then the train was invented, and that revolutionized transport (and then travel). Locomotives quickly became more and more powerful, standardized tracks allowed them to run coast to coast, and up to 200 cars of cargo and people could be carried at once, especially if multiple locomotives are used. TWO HUNDRED RAIL CARS.

A flatbed rail car can be up to 89′ in length and 10′ wide.

A standard cargo container, used on ships, is 20′ x ‘8 or 40′ x 8’. A properly engineered flatbed rail car can hold two long or four short containers.

A typical long haul transport truck today is 53′ x 8’6″ (x 13’6″ high). No reason the trailer can’t be replaced with a specially designed 42′ x 8’6″ flatbed that could lock and load a standard 40′ container or that automated systems to lock and unlock couldn’t be designed to easily allow movement between both ships and rail cars AND between both rail cars and trucks. This would considerably shorten the distance that 400 containers (200 flatbeds x 2 containers each) would need to be transported across American roads, and significantly free up the availability of 400 drivers per train (and corresponding lane).

An average long-haul route in the US is 500 miles+! (With many routes up to 800 miles, or more).

An average short-haul route in the US is closer to 150 miles.

Long haul trucking could be reduced by 2/3 if rail was used more and all routes were short haul! Considering long-haul trucking accounts for about 200 Billion miles a year in the US, that’s 120 Billion miles that can be freed up, which greatly reduces the driver need! (If a driver drove 60 miles/hour for 50 weeks a year, that’s 120K miles.) In fact, it reduces the need by almost 100K drivers! It might not solve the entire problem, but it would be a huge dent!

It’s time we start looking back as well as forward if we want to solve the problems of today!

The reality is that over 500 BILLION miles of annual trucking is just too much! Almost 73% of freight by weight should NOT be moving by inefficient truck transport! Trucking.org has some good, and scary, statistics.

This post first appeared in a slightly abbreviated form on LinkedIn.

Why You Need BTCHaaS!

Nine years ago we told you that you needed MROaaS, and you most definitely do, but it’s not enough anymore, now that you can’t predict what your parts are going to cost now that you’re Back in the U.S.S.R, you also need BTCHaaS: Border Transport Cost Heuristics as a Service.

Basically, now that USA border tariffs (and counter-tariffs from Canada and Mexico) are more unpredictable than the weather (where 3 day forecasts in some areas approach 97%, East Coast Canada excluded, and 10-day forecast accuracy is approaching 50%), and come and go on a daily basis, you need a border transport (BT) solution that uses predictive analytics solution that minimizes your tariff impacts that uses cost heuristics (CH) derived from similar prior patterns in similar tariff announcements and withdrawals, costs per day of delay, and spoilage risk.

Basically, you have this dilemma. When a tariff is announced on the border your truck is scheduled to cross for the day it is scheduled to cross, do you

  1. accept is a cost of business, do nothing, and have it cross as normal
  2. send it to a truck stop and tell it to wait for a revised decision tomorrow
  3. turn it back around, unload, and do without (for now)

Depending on:

  • the value of what’s in the truck
  • the risk of spoilage
  • your contractual requirements
  • storage costs on the other side of the border
  • the tariff(s) that will be applied

Your best option on any particular day will vary. For example:

  • if the tariff is likely to be rescinded in the next three days, and you can wait a day or three, maybe you tell the driver to wait and pay an extra one to three days of salary/transport fee
  • if the tariff is not likely to be rescinded in the next three days, but likely within the next few weeks, and the tariffs would be in the tens or hundreds of thousands of dollars, and you can do without the goods for a few weeks, maybe you send the truck to a local warehouse and pay a temporary storage fee
  • if the tariff is not likely to be rescinded at all, and you can do without the goods in the short term, and you are not contractually obligated to take them (which might also be the case if the tariffs are so high that they qualify as force majeure), maybe you turn the truck around and drop them off where you picked them up
  • if the tariff is not likely to be rescinded, and you can’t do without the goods, then you should just cross the border

But that’s not an easy decision to make on the spot. You need to know

  • the transport, and waiting, cost per day
  • the (potential) cost of (additional) spoilage (i.e. 5% of produce may spoil)
  • the (potential) cost of any delay
  • the cost of the tariff
  • the cost of localized storage (plus the additional unloading and loading fees)
  • the likelihood of a decision change within a short time frame (3 days) and a mid-time frame (3 weeks) based on market data and sentiment analysis to tariff announcements

and do all the calculations and make recommendations based on the possibilities for you, a human with human intelligence (HI!), to accept or reject. After all, if the truck is carrying 2 Million of electronics or auto parts, a 25% tariff is 500K, and it doesn’t cost anywhere near that to make the driver wait an extra couple of days (and to hire a few security guards to keep it safe), and will be worth it if the likelihood of a reversal, or significant reduction, is high.

So yes, MROaaS is not enough anymore … you now need BTCHaaS!