Category Archives: Risk Management

Tired of Yo-Yo Contracts? Fix the Price with an Indexed-Based Model

When markets yo-yo, so do buyers and sellers … and they waste time, and money, doing so. When prices fall, buyers scramble to cut new contracts to obtain better prices and mythical “savings”*. When prices rise, suppliers scramble to exit contracts to get better prices from other buyers. And when prices yo-yo, it’s a never-ending renegotiation dance that does nothing but waste time, and money, especially when there’s an easy way to lock in a contract for the long term that allows both parties to win. It’s called the Price Index(ed) Contract, and in this post I’ll explain how you can lock in a contract that will protect both parties and allow you to avoid the renegotiation dance … which will allow you to focus on more categories and new, and better, cost savings opportunities.

The first thing to do is to build a should-cost model that captures all of the major price components (> 5%, if not > 10%) using current prices, drawn from an index. We’ll use a (hypothetical but representative) cost breakdown for a 30kVA power transformer, since we all need power, as the foundation for our example.

 

Cost Amount Percentage
Steel 1055 34%
Labor&Overhead 620 20%
Misc 560 18%
Copper 530 17%
Oil 215 7%
Transportation 125 4%
3105 100%

 

This tells us that our primary cost components are steel, labor, and copper and that oil would have to to fluctuate 5% to have the same impact as a 2% fluctuation in copper and 10% to have the same impact as a 2% fluctuation in steel. This also says that if our threshold for negotiating a contract is a minimum cost reduction of 5%, that oil would have to fluctuate 70% for us to even consider a renegotiation. Given that rampant runs, like the one which we just experienced where oil tripled and fell back to the baseline in less than two years, historically only happen every few decades, and that labor costs tend to increase rather predictably with inflation, it also tells us that we should only be concerned with steel and copper costs.

There are market based indices for both steel and copper, the CRU is one example of the former and the New York Futures Market is one example of the latter. At least one of them will, on average, correlate to the prices that your supplier consistently plays for steel just like at least one of them will, on average, correlate to the prices that your supplier consistently pays for copper (which depend on their contracts, leverage, and the market(s) they buy from). You just have to agree on one.

Then, you can tie your contracts to the index and word them to automatically adjust prices on a monthly (or quarterly) basis using the impact of market price fluctuations on the should cost model. Since steel accounts for roughly 34% of the cost, if you agree to cost a increase of 1% for every 3% increase in steel cost, you won’t have to worry about your supplier having to choose between reneging on your contract or financial ruin in a bull market and if your supplier agrees to a cost decrease of 1% for every 3% reduction in steel cost, he won’t have to worry about you having to choose between finding cheaper sources of supply or risking financial ruin due to your inability to compete with (unrealistically) high costs. Similarly, if you agree to a cost increase of 1% for every 6% increase in copper price and your supplier agrees to a cost decrease of 1% for every 6% decrease, neither party loses — and more importantly, both parties win. In bull markets, your supplier gets to pass on the raw material cost increase — and only the raw material cost increase (as you both know the cost, no ridiculous mark-ups), and in down markets, you reap the savings without having to go through a long, time-consuming, wasteful renegotiation.

This works for any category you can think of, allowing you to lock in 1, 2, 3, and even 5 year contracts (on non-strategic categories) without having to worry about lost opportunities or overpayments. The only thing you have to do is check the indexes once a month (or quarter) on the date you both agree to “reset” the prices for the next month (or quarter) to make sure your supplier is holding up their end of the bargain. And you can even use this model to take into account financial costs, such as foreign exchange rate assumptions (if raw materials or components are being bought in a foreign currency) or finance assumptions (if part of the product or transportation cost needs to be financed). So build a should cost model and get that yo-yo off your finger.

* There’s no such thing as “savings”. “Savings” is just money you shouldn’t have spent in the first place. (And that is why “cost avoidance” is more important than “cost reduction”, despite the refusal of many old-school diehards to recognize that fact.

A Simple Risk Management Framework

In the article that discussed “an upside to the downturn” in the CPO Agenda, the authors, who discussed the two faces of risk, presented a simple executive risk framework that grouped risks into four categories:

  • Strategic Risk
    This category of risk, which include demand risks, market risks, and partnership risks, corresponds to risks which affect the strategic direction of the company.
  • Operational Risk
    This category of risk, which includes production risks, performance risks, and transportation risks, corresponds to the risks inherent in day-to-day company operations.
  • Financial Risk
    This category of risk, which include commodity market risks, exchange risks, and supplier solvency risks, corresponds to the financial risks inherent in business.
  • Hazard Risk
    This category of risk, which include natural disasters, political unrest, war and terrorist attacks, corresponds to all non-financial, non-strategic, and non-operational risks which can not be predicted.

The advantage of this simple executive risk framework makes it easy to see the opportunity that each risk offers if you capitalize on the opportunity it presents.

  • Strategic Opportunity
    While a strategic partnership might bring with it the risk of intellectual property, it brings with it the strategic opportunity for joint innovation. And where innovation is concerned, the more minds at your disposal, the better.
  • Operational Opportunity
    If product shortage is a risk, product assurance is an opportunity. If a material shortage is likely, redesigning the product to use an alternate material is an opportunity … that will allow you to take control of the market when your competitors fail to deliver.
  • Financial Opportunity
    If unexpected commodity cost increases is a risk, then a price monitoring and control strategy that allows you to lock in low prices for the long term when the market conditions are right is an opportunity.
  • Hazard Opportunity
    If natural hazards pose a risk, the identification of geologically disparate sources is an opportunity. While your competitors could lose a significant portion of their supply, you’ll just keep on truckin’.

Is Constant Change A Supply Chain Risk or a Supply Chain Reward?

A recent article by Noha Tohamy of AMR Research claimed that “constant change” was the buggest supply chain risk of all. (I assume she meant biggest, as otherwise it would just be a flea-sized annoyance and gnat worth discussing.)

Referencing a study that found that volatile fuel, energy, and commodity prices were the top three risks reported by companies last October, Noha noted how global companies faced a dilemma between the cheaper production costs and labor wages in China and other low cost countries and the high costs of transportation that result during periods of high fuel and energy prices and concluded that constant change must be the biggest supply chain risk at all.

I have to disagree. While volatile markets are a supply chain risk, which is sometimes only dwarfed by supplier solvency (which is probably the biggest risk these same companies are facing today as entire factories are closing up shop overnight without a warning in China) they are only one example of constant change.

Other examples of constant change are the constant improvements in supply chain technology, supply chain risk management processes, and supply chain finance. Today’s on-demand SaaS platforms, when adopted by your supply chain partners, can give you real time visibility into your supply chain and let you know where your order is at any time, anywhere. Improvements in scorecarding and supplier management practices can delivery higher quality products at lower costs. And modern supply chain finance methodologies, that include properly managed early payment discounts and buyer financing, can lower costs for all parties. I think these rewards far outweigh the risks of constant change in the supply chain.

What do you think?

Spend Matters in Procurement

Yesterday, over on Spend Matters, JB brought up two very good points.

  1. Every dollar spent on procurement will generate a 300% to 600% ROI
    As noted in “beyond shedding the deadweight in procurement and operations” on Spend Matters, the last place you want to cut budget is procurement. When Hackett data continually finds that average performing companies get a 300% annual return from procurement-focusssed dollars and best-in-class performers get a 600% annual return from procurement-focussed dollars, in these tough economic times, you should be increasing your procurement budget. Many products, especially SaaS offerings where you pay by the month, will generate a return before the second payment is due. Plus, most of the better service providers are willing to wait until the project is completed and you document a return before invoicing you. That means you can actually make the money to fund your operations before you even spend it!
  2. It’s never been a better time for a make/buy analysis
    Not only will this help you turn on a dime if you have to turn on a dime because your current supplier goes under, a natural disaster takes out a key raw material (and you need a replacement product that uses an alternate raw material), or cost increases force a new business model, but it could also help you save a bundle. In addition to the e-Sourcing and Decision Optimization vendors that JB lists, whatever you do, don’t forget the should-cost experts at Akoya and Apriori. You don’t want to make a sourcing decision based solely on price quotes alone. Otherwise, you might accept a low-bid that is unsustainable by the supplier who is so desperate for your business that they effectively bid themselves out of business.

A Very Simple Definition of Risk

Not only is risk everywhere on the map, so are the types of risk and associated definitions thereof. Risk: a concept that denotes the precise probability of specific eventualities (Wikipedia). Financial Risk: probability of loss in the methods used in financing a firm (Business Dictionary). Supply Chain Risk: the damage — assessed by probability of occurence — that is caused by an event within the company, within its supply chain, or its environment affecting the business processes of more than one company in the supply chain negatively (Kersten).

Fortunately, there’s a very simply actionable definition of risk that everyone can understand:

If you’re counting on it, it’s a risk.

This covers every type of risk you can think of.

    • Production Risks
      Machine Breakdowns: check.
      You’re counting on the machine to work.
      Supply Shortages: check.
      You’re counting on parts and raw materials to be available when you need them.
      Talent: check.
      You’re counting on having the operators you need, with the right skill sets and experience, when you need them.
    • Communication Risks
      Network Outages: check.
      When you pick up the phone, you expect a dial-tone. When you send an e-mail, you expect it to leave your server.
      Broken Channels: check.
      When you issue an order, you expect it to be relayed.
    • Business Model Risks
      Disruptive Technology: check.
      You expect that your product will continue to be in demand and viable in the marketplace.
      Disruptive Business Model: check.
      You expect that your pricing model is valid, and that you’ll be able to sell your products at a profit against competitors in the same ballpark.
    • Environmental Risks
      Natural Disasters: check.
      You expect that an earthquake won’t level your plant tomorrow.

Resource Shortages: check.
You expect the water and electricity to keep flowing.

  • Political Risks
    Trade Barriers: check.
    You expect that you can keep importing from your suppliers and keep exporting to your customers.
    Civil Unrest: check.
    You expect that your plants won’t be blockaded and that they won’t be attacked by a terrorist organization.
  • Economic Risks
    Currency Fluctuations: check.
    You expect the currency exchange rate will stay within your predicted window.
    Commodity Market Instability: check.
    You expect prices won’t yo-yo out of control over your contract period or that your current strategy will be able to deal with yo-yo pricing.
  • Internal Compliance Risks
    Maverick Spending: check.
    You expect your employees will buy off contracts using approved methodologies and that expected savings will be realized.
    Contract Adherence: check.
    You expect your employees will live up to supplier, customer, and partner commitments and SLAs.
  • External Compliance Risks
    Trade Documentation: check.
    You expect that your partners will produce all of the necessary import and export documentation, and deliver it on time, to all of the appropriate customs and government agencies.
    Regulatory Requirements: check.
    You expect that your production facilities are complying with the RoHS, WEEE, and REACH directives.
  • etc.

This is also why it’s actionable. To identify risk using this definition, all you have to do is review every business activity and outline what you’re depending on AND assuming, and you have your list of risks. Then, you can prioritize the risks and begin working on the definition of your risk management plan.