Category Archives: Best Practices

Dear Build-to-Order / Make-to-Order — Dumpster Dive if you want to Survive!

A big thanks to Lora Cecere, the Supply Chain Shaman, for inspiring this post as a result of her recent Thoughts on Thriving. I’m sure she had zero intention of doing so, but when inspiration strikes … it’s time to write!

One of the advantages of working with a LOT of engineers (and I mean a LOT of traditional engineers, not code junkies who may or may not have a formal, accredited, education), is that you get to talk to a lot of engineers in build-to-order / make-to-order direct (reliant) industries, and even three years after COVID started, and a year after the majority of the world proclaimed it over (and secretly accepted its endemic and we just have to live with it), manufacturers with build-to-order / make-to-order divisions are still having significant issues which primarily focus around:

  • a 12-to-24 month wait for (critical) parts (despite getting orders in early, and often being told they are a “priority” or a “customer of choice” [which pretty much only means the supplier chose to take your money])
  • a lack of a modern order management system that can make sure that the parts are properly allocated when they come in to the customer they were for (and not auto-allocated in a group as soon as any “build” can be completed, often allowing a smaller customer to jump the queue over a larger one that’s been waiting six months larger — and, FYI, even SAP installations don’t necessarily solve this)
  • a lack of engineers qualified to maintain / refurbish existing systems until the parts arrive to allow the replacements to be built and …
    as Lora pointed out
  • inventory glut in their pre-manufactured systems divisions as inflation curbs demand from those thinking twice about an unnecessary purchase, or one that can be delayed.

These divisions are usually separately run on different P&Ls, and often entirely different, fully owned, companies, which use different, non-complementary, and often destructive, strategies to deal with their problems.

The inconsistent, wrong, and often destructive, decision by the pre-manufactured consumer / (small) business division, seeing a monthly increase in inventory (storage) costs in conjunction with a decreased market value (as competitors announce newer “better” products), is usually to just find a very large retailer or distributor who will take them at a (massive) discount, especially if, across all units produced, they can break even or minimize the loss, and move on. (And if the organization gets desperate for cash, sometimes fire sale the inventory in a reverse auction.)

Why is this wrong and destructive? In many cases, the products, and more specifically, the parts they contain, have value well beyond what the organization ends up getting and, in fact, with a little re-engineering could often be used to solve the make-to-order / build-to-order crisis in the other division, at least in the short term. Even if the systems say it can’t be done or the engineers don’t tell you that it can.

What you need to understand is that the problems we are facing are exacerbated by business models that are typically built by business people with limited engineering knowledge and often no understanding of a real engineering mindset. Couple this with the reality that most engineers have limited to no knowledge of the larger business, limited knowledge of how to communicate alternative business solutions to a crises in business terms, and usually no willingness to do anything that would rock the boat. (You need to understand that some of the lies in the engineering stereotype are true. [Cue Huey Lewis.] Understanding this helps with effective communication.)

More specifically, the business models that dictate:

  • complete separation of divisions
  • using outdated systems, because there’s still x years on the amortization
  • never deviating from the initial design and bill-of-materials because that’s what was sourced/agreed-to-contracted, or whatever and/or
  • rigid separation of duties between product lines and divisions, even when the engineering team is qualified to work across them

And, ultimately, prevent creativity, re-use, and, most importantly, creative destruction where this could be the only solution to current problems. These business models and systems work(ed) well in predictable normal operating conditions when there was always sufficient, or excess, timely supply, but those days are gone and might never come back. (The next pandemic could be tomorrow, wars are still raging and having global impacts, multiple countries are amidst various levels of political upheavals, inflation and/or recessions are rampant globally, and supply chain disasters that used to be once a century are now more frequent than once a decade.)

Adaptability is key. The control system needs a processor? Who cares if the one in that pre-built unit in inventory not selling is based on a two year old design — it’s probably still more powerful than is needed and more than likely to survive the lifespan of the unit. Or, worst case, you over ordered the high-end model and need to rip out a more expensive component. If you’re talking a multi-million build-to-order contract with a key (strategic) customer, what’s a few margin points vs. not fulfilling the contract at all and possibly losing the customer?

In other words, if you’re going to treat excess inventory like trash, it’s time to dive into your inventory dumpster, find the diamond parts, and send the rest for recycling — individual business unit / P&Ls be damned. At the end of the day, it’s the overall health of the business, and transferring inventory from division A to division B at cost (to keep the accountants happy) so that a unit that would otherwise take a big loss prevents that loss and even makes a profit for the business is the right decision!

And if you let the engineers out of the tiny cubicle you forced them into, you’ll realize that the one thing a typical engineer is really good at, and the one thing a typical engineer wants to do, is solve these types of systems problems. Real engineers love the challenge! It’s the one thing that excites them more than any business process or perk you can offer them (with the possible exception of more pay, but even that is temporary joy because the smarter engineers realize if you’re offering them more pay without them asking, they must be worth way more to a competitor … and if they’re going to work in a box, they might as well be paid handsomely for it).

So, don’t be afraid to be creative, flexible, and dumpster dive! (And don’t tell me the customer won’t accept any variation on the order … if their business is being held up or seriously impacted by your delay, and they know they can’t get what they need any faster anywhere else, they’ll work with you on a modification they can get next month that will do the job versus having to wait another year.)

And if you don’t have a pre-manufactured division, this advice still applies to you. Except, instead of dumpster diving in your organization’s own inventory, do so in pre-manufactured systems being sold at heavy discount (for the purposes of dumping), local suppliers with excess inventory of products with usable components, and even consumer electronics stores (where deep discount computers can yield perfectly good processors and memory that can be worth as much as the entire system to you).

Source-to-Pay+ is Extensive (P3) … This is Where You Start!!!

In our first post we noted that inflation is back with a vengeance, anticipated savings is leaking faster than a bald spigot, and most organizations are in cash crunch as a result of down sales during the pandemic (and now due to a lack of core inventory to sell), and they need to update their procurement tech stack fast. And they needed to do it yesterday …

We also noted in our first post that no company can do all of Source-to-Pay at once (it’s not as easy as the SaaS vendor just flipping the switch and giving you access to the 10+ modules you need to exhaustively cover Source-to-Pay and related processes) and noted in our second post that, if you ask, everyone will have a different opinion, based on a reasonable (and often valid) argument, as to where you should start, but you need a definitive answer. Not all technologies are created equal, especially when the top four reasons you can’t do it all at once are considered. You need a clear starting point, but it’s not easy to figure it out when every vendor and consultant and analyst has a different opinion, and the right answer only comes with considerable experience.

Then, in our last post, in Part II , we covered eight (8) of the ten (10) upstream, downstream, and cross-stream technologies in detail in an effort to try and understand the right starting point, and started off thinking it might be strategic sourcing. But then we dived into downstream, and after reviewing e-payment and order management, realized that e-Procurement is extremely critical and could be the starting point. So today we dive into both and tell you which one you start with, which will be, for many of you intuitive, counter-intuitive, or both after yesterday’s post.

e-Procurement: makes the order for the good or service you need, it’s certainly critical, but strategic procurement is all about getting costs under control and not just finding a product or service, but securing it at market price and keeping costs under control, which means you need to identify the suppliers, the products and services you’ll accept, based on the price they agree to, which means that …

We need to return to upstream because

Strategic Sourcing is obviously the answer to where you start after looking at each application and realizing it is what you use to identify what you need, from who, where it will come from, at what price, and allow you to start without much data (just get the requirements and bid in, satisfying requirement #1), or training (as it’s a process a senior buyer will understand, it’s just learning the tool, satisfying requirement #2), while identifying value within weeks (satisfying requirement #3), in a manner that allow users to see the value they are getting (satisfying requirement #4). So we have our answer, right? Wrong!

Even though many experts will say this is the right starting point, especially all of the strategic sourcing / upstream providers that started building their solutions with this belief, and the consultancies that use them, it’s only the second best starting point.

The best starting point is plain old e-Procurement.

Why? The goal is not identified value, but realized value, across all spend, not just some of your spend. When you dive into the situation in detail,

1) Strategic sourcing does not realize value out of the gate, if it does at all. First of all, there can be a long time delay between award, contract, order, receipt, and payment — which is where the value is realized or not. Secondly, the value is only realized if the organization orders against the contract at the contracted value, only accepts the invoice if it is for the contracted rate, and only pays at the contracted rate when the goods are received. Sourcing applications don’t ensure any of this, but e-Procurement applications can be populated with the contracted products and services at the contracted rates, be referenced when the invoice comes in for invoice verification, and will allow goods to be marked as received (even though it won’t manage the physical location of the inventory or what happens to the goods after they are initial received).

2) Strategic sourcing only address high-dollar or strategic categories, but the organization needs to realize value on ALL its spend categories. e-Procurement can be used for all product and services being purchased, not just those sourced (or under contract). The organization can typically integrate allowed catalogs/vendors, force approvals for products/services not pre-approved or above a threshold, and make sure the spend going out the door is, where there are contracted/approved rates, at those rates (and eliminate the considerable overspend from lack of management).

e-Procurement gets all of your out of control spend under control the day it’s implemented, prevents overspend on existing agreements, and allows your buyers to focus on ensuring high-dollar orders are not only for approved products / services at approved rates, but also for products and services that are actually needed. While it may not identify any new savings opportunities, when you consider the fact that organizations without e-Procurement only ever realize 60% to 70% of potential savings identified in a sourcing project, that’s an immediate 30% to 40% improvement on savings realization. If the average savings identified was 6%, that’s 2% straight to the bottom line before a single new sourcing project is executed.

When it takes most large organizations three years to do spend projects on the majority of their high-dollar / strategic spend categories, that’s three years to address 80% of the opportunity, with “savings” going down the drain every day there isn’t an e-Procurement system in place. So start with e-Procurement, and then do (optimization backed) strategic sourcing (with advanced analytic capabilities) next. The day e-procurement is up and running with the majority of organizational spend is the day you start getting the strategic sourcing platform up and running. No exceptions, no delays. That’s the one-two punch you start with, and how you realize the greatest value potential as soon as possible.

(Spend Analysis, one of the only two advanced technologies that has consistently delivered savings and cost avoidance of 10%+ for two decades [and a specialty of the doctor‘s], sadly, comes third because most senior buyers who know their spend categories can identify 8 of their top 10 spend categories, 6 to 8 of their initial top opportunities, and 4 to 6 of their top categories not under contract that should be analyzed to determine if they should be analyzed, or the organization should continue to spot buy. They’re not very good at identifying wave 2 opportunities, and even worse at identifying wave 3, and, as we just pointed out, will miss some biggies, but they generally know where to start so until they are going [and efficient with the sourcing application], they can hold off on spend analysis for a bit [but not too long]. And this really should be the third module/technology that you implement, because the longer you wait, the less likely the buyers are going to select the next best opportunity.)

So that’s it. And if you need help identifying the right e-Procurement vendor for you, feel free to reach out to the doctor for a list of vendors you can look at and some insight into them, and if you need deep expertise, these are the analysts that focus heavy just on e-Pro/P2P/Procurement that the doctor recommended in his recent post on who he recommends when asked:

 

Pete Loughlin Purchase to Pay / Procurement / Coupa & Ariba Independent
Xavier Olivera Procure-to-Pay/LATAM Market Spend Matters

 

And then, when you’re ready for advanced sourcing (which should immediately follow), remember that’s one of the doctor‘s particular areas of expertise (as an expert in optimization, modelling, analytics, RPA, ML, and Advanced Tech in general, including “AI” to the extent it actually exists and is not BS).

On to Part IV!

Source-to-Pay+ is Extensive (P2) … Where Should You Start???

In our last post we noted that inflation is back with a vengeance, anticipated savings is leaking faster than a bald spigot, and most organizations are in a cash crunch as a result of down sales during the pandemic (and now due to a lack of core inventory to sell), and they need to update their procurement tech stack fast.

And they need to do it yesterday! But, due to the four primary (but not the only) reasons I listed in our last post, they can’t do it all at once. Big Bang software implementations always end with a big bang (and some have been responsible for the biggest supply chain disasters of all time, search the archives). So organizations need to start with one or two core modules/capabilities, and work their way outward over time. But where should they start? Which of the 4+ upstream, 3+ downstream, and 3+ cross-stream technologies should they start with?

Everyone you ask will have a different opinion, based on a different (and usually valid) argument, and the doctor can see the rationale for most of them. But not all technologies are created equal, especially when you consider the top four reasons you can’t do it all at once, and numbers alone don’t tell the story, only experience does (which is necessary to see, and understand, the big picture that needs to be considered). For example, what the doctor would have typically recommended a decade ago is not what he’d recommend today. But once you have the right mix of education, experience, and realism, the crystal ball, that was cloudy for so long, finally begins to clear.

Let’s start with cross-stream.

Inventory Management: very important; if critical inputs are not available for production, not only are end products not available to sell for the life-blood cash of the company, but production lines can shut-down (which can amount to massive losses in industries where re-start costs are high, or where a large work-force scheduled for the shift and/or on salary have to be paid regardless); if critical MRO products are not available when needed, some people in the company won’t do their job; if backup parts aren’t available, internal servers can go down and anyone who needs them to do their daily jobs (let’s face it, not everything is SaaS, and not everything should be!), will be ground to a halt; that being said, inventory optimization only saves so much in a TCO calculation, and if you can’t get the goods in, who cares, so you should not start here

GHG/Carbon Tracking: important if you have reporting needs, or sustainability goals, but lets face it, as long as your purchase data is somewhere, you can always hire a consultancy once a year to Git-R-Done if you need to, and this doesn’t do much to control your procurement costs or your risks … so you do it when you have core procurement capabilities under control

Risk Management: this is becoming critical with so much uncertainty around everything these days; we’ve went from the probability of a major disruption occurring at least once a year in one major category being almost 100% to everything being uncertain thanks to the ongoing turmoil caused by the pandemic; this capability obviously has to be high on any list, but, the reality is, if you can’t even find the goods to order, it’s probably secondary … but this doesn’t mean we know the answer of where to start yet …

So let’s move to upstream since we probably have to secure the goods first, and that’s usually upstream, right?

Contract Lifecycle Management: now, considering you should have a good contract for any high dollar or strategic category, this sounds like a fairly important starting point, especially since a contract theoretically secures supply, but the reality is, not everything needs a contract, and if you need the goods, you’ll spot buy on the open market if you can get the goods, so while it should be very high on the list, it is still a secondary need

Supplier X Management: goods come from suppliers, so strong supplier management should reduce your risk and accelerate your delivery, and, moreover, you don’t get goods at all unless you can find a supplier, so discovery is probably high on the list if you don’t have a sufficiently strong supplier base — but you don’t need a solution for discovery, there are still marketplaces, GPOs, your own database, consultancies, etc. so this is mid-weight priority (at most, possibly even lower if you have a lot of internal process problems to fix)

Spend Analysis: you need cost control, and fast, and nothing finds opportunities for cost reduction (by identifying overspend, opportunities for supply base amalgamation for potential economies of scale, by identifying unused contracts/opportunities, etc. etc. etc.) faster, but, again, identifying opportunities doesn’t realize them, so … it sounds like it might be Strategic Sourcing but first …

Let’s visit downstream to see if we’re missing something there.

e-Payment: this obviously isn’t high on the list, first you get the good or service you need, then you pay for it … so this definitely should not be high on the list, especially since you already have an AP solution, even if not optimal and considerably more manual than it should be

Order / Invoice Management: this should be a bit higher on the list than e-Payment, but, again, first you need to place the order, then you manage it, accept the invoice, and process it for payment, so you should not start here either

This takes us to …

e-Procurement: and this could be it, this could be the starting point, because, whereas strategic sourcing identifies the supplier, e-Procurement is where you place the order for the good or service you need …

To be continued … in Part III .

Source-to-Pay+ is Extensive (P1) … Where Do You Start???

Even though all core sourcing and procurement technologies have been available for twenty (20) years (although it is debatable just how good the initial versions of many of these applications were), there are still many mid-size or larger organizations that don’t have any modern applications to support Procurement, and the majority of organizations still do not have what any modern analyst would consider reasonable support for the full, core, source-to-pay process.

Given that inflation is back with a vengeance, anticipated savings is leaking faster than a bald spigot (see last Friday’s rant), and most organizations are in a cash crunch as a result of down sales during the pandemic (and now due to a lack of core inventory to sell), they need to update their procurement tech stack fast.

But they can’t do it all at once. Even if your organization selected a SaaS suite platform where the provider can enable a full end-to-end solution with the flip of a software switch, your organization still can’t do it all at once. Why?

1) these applications don’t work without data … and they don’t work well without LOTS of data … most of which is either historical data, which has to be located, cleansed, transformed, and enriched … or supplier / market data, which has to be requested, collected, verified, transformed, and loaded

2) these applications don’t deliver without user training … and I don’t care how much “AI” is included, how “autonomous” the vendor claims they are, or how “intuitive” the UI is supposed to be … everything’s obvious to an expert (who designed the system), but nothing is guaranteed to be obvious to someone without the same education and experience in Procurement and Technology

3) you need value out of the gate to justify the purchase and the continual license fees (SaaS isn’t about utility, it’s about being a utility which locks you in for life)

4) your users need to see results for them to want to continue using it, which is key for not only value out of the gate but value over time

So the reality is, even if you decide to go for a suite solution, you should implement it piecemeal over time (on a realistic schedule), as well as ensure that you don’t start paying for anything you can’t realistically use until you can start using it regularly and with value.

But where do you start?

Upstream? Here you have, at a minimum:

  • Strategic Sourcing, which can include RFP, e-Auctions, and hybrid multi-round events, with and without strategic sourcing decision optimization
  • Spend Analysis, where you can analyze your spend and find opportunities to address
  • Supplier X [Information / Relationship / Performance / Risk / etc.] Management, where you keep track of, interact with, manage, collaborate with, or eliminate suppliers
  • Contract [Lifecycle] Management, which can, depending on what you get, help you negotiate, create, analyze, and manage contracts

Downstream? Here you have, at a minimum:

  • Catalog Management / e-Procurement which allows your employees and buyers to order what they need, when they need it, off of contracts or pre-negotiated price sheets
  • Invoice and Order Management, which allows you to track your orders, manage your invoices, ensure you get the appropriate reviews and approvals, and make sure you get the right OK-to-Pay
  • e-Payment, which ensures the inventory/service is received, the appropriate ok-to-pay(s) has(/have) been received, the payment is appropriately scheduled, and made at the appropriate time and generally manages your AP from a Procurement perspective

Cross-stream? Here you have, at a minimum:

  • Risk Management, which allows you to track supplier, carrier, and other risks that could prevent you getting your stuff or getting it to your customer
  • GHG/Carbon Tracking, which allows you to be compliant with (coming) reporting requirements, and supports Scope 1/2/3 as appropriate
  • Inventory Management, especially in direct where you are doing build-to-order and need to ensure that product doesn’t get released just because it’s in stock (when it is part of an urgent build waiting on another product for a customer that ordered three months before anyone else);

Not an easy decision, eh? So where do you start? Stay tuned for Part II .

How Resilient is Your Supplier Management?

Given that the state of most supply chains is still chaos, and may be for quite some time, if you don’t know, maybe you should find out!

How? Benchmark your current supplier management performance against more than 800 global organizations that participated in the 2022 State of Flux Supplier Management survey at this link (and receive a free maturity benchmark analysis for your organization).

The reality is that supplier resilience, the foundation for supply chain resilience, is becoming more important than just about any other kind of resilience as a business without the products to sell or operate is not a business, and if its suppliers are not resilient, it won’t have any sources of supply … and will not be able to operate.

That’s why, once a an organization has implemented an e-Procurement core and a sourcing core, if it has any supply issues, it should tackle SRM as soon as possible in wave 2 (and this can be done simultaneous with implementing the analytics core — after all, it’s good to have supplier data to crunch on). Plus, SRM supports end-to-end source-to-pay processes when done right, as explained in the State of Flux research publication front-material that brings you best practices from over a decade of research.

The research report, which reviews their six pillars of supplier management:

  • Value
  • Engagement
  • Governance
  • People
  • Technology
  • Collaboration

Also provides you with a four-phase action plan to guide you through your four-phase supplier management journey. At a high level, the journey is to:

  1. Explore the opportunity … with a value opportunity diagnostic
  2. Create the business case … by fleshing out the value proposition
  3. Setup and run … with supplier management in real time
  4. Scale and grow … and achieve ROI

And this is something you want to do as leaders significantly outperform on each of the pillars even compared to “fast followers” …

In a later post we’ll dive into a few of the findings, but for now, if you’re having problems (and you are), and you’re not sure how well you’re doing against peers, take the benchmark, download the report, and start planning for supplier development — even if you aren’t ready to implement a custom solution as all P2P or e-Sourcing platforms can support the basics of supplier management, and the reality is a platform isn’t a solution without a process and trained people to follow it. (And keep your eyes peeled for the State of Flux 2023 research survey which will be launching soon … responding early gets you the results early, and leaders in this space are in the best position to win!)