In Part I we noted that Arena, since we last covered The Arena Solution in 2007, extended their PLM solution that was built around BOM (Bill-of-Material) Management, Item Management, and Change Management to support (better) Document Management, Quality Management, and Compliance Management. We also noted that they added more enterprise integration capabilities to ensure that their PLM solution integrated with all of the major ERP and MRP solutions on the market. We briefly covered these solutions before noting that, on top of these additions, they just released four new capabilities on top of their existing platform that we are going to cover in depth today.

Arena Projects
Arena Projects is a fully-functional project management solution that is fully integrated with the rest of the Arena suite which adds the dimension of product data to Project Management and allows for product-level production schedules to be defined and integrated with the master project schedule. Like every other project management solution, every project can be attached to a program, given a manager, assigned a start date, given milestones (composed of tasks) and target dates, and updated when a task is completed or milestone is reached. In addition, as it was developed on top of a PLM solution to support NPD/NPI (New Product Development / New Product Introduction), projects can be broken down into the conception, planning, development, manufacturing release, and launch phases. Statements of work and other supporting documents, can be attached and participants can leave notes on projects and issues as the project progresses. And, most importantly, all of the schedules associated with all of the projects in a program can be rolled up to provide a program manager a master view of status. In addition, there is a user view that allows a user to see all of her assignments across projects, recent notifications, documents she has access to, and actions she has to complete.

The solution was also designed to support CAPA (Corrective and Preventive Action) projects and has a built-in understanding of the process that consists of team establishment, problem definition, interim containment actions, root cause identification, corrective action identification, corrective action implementation, best practices to prevent recurrence, and project closure (with the recognition of team efforts). This built-in template makes setting up a new CAPA project, which can be linked to products already in the system, a breeze. The Project module is also integrated with their new Reporting module that can access any and all data in the system, so it is easy for a manager to get a handle on all projects under her purview or for an engineer to see the status of all projects on which he is assigned tasks and prioritize his work appropriately.

Arena Demand
Arena Demand is their demand management solution. Like other demand solutions, it allows a user to enter a forecast against multiple BOMs, aggregates the total demand for required parts or materials against multiple products, and presents the user with the total demand for each part or raw material along with any cost and sourcing information in the system. It’s an obvious feature that, for the longest time, was missing from many PLM systems. And while basic demand management capability will often exist in the MRP that the PLM provider will assume the organization has, the PRM provider is actually making two assumptions here that aren’t always true. The first assumption is that the organization has a higher-end MRP (which isn’t always the case for mid-sized manufacturers with limited IT budgets) and the second assumption is that the customer can easily get the relevant PLM data in the relevant format out of the PLM solution and into the MRP (which can require IT expertise the manufacturing organization does not have). Plus, sourcing doesn’t want to deal with an MRP — they just want a report that, for each product or raw material, presents them with total aggregated demand for the relevant time period, historical cost data, and known sources of supply.

The Arena Demand solution is quite easy to use — for each product, the manufacturing (or marketing) organization can input the expected demand by month or quarter and the solution spits out a report of demand by component part or raw material for the same time period, augmented with known supplier part matches and historical costs, if desired. In addition, since the solution is also tightly integrated with the Reporting platform, the sourcing team can filter in to specific programs, categories, or parts, or even suppliers of interest (if the sourcing team is looking to potentially aggregate volume to preferred suppliers for additional savings).

Arena EI
Arena EI, short for Arena Enterprise Integration, as we noted yesterday, is a new Open RESTful API that can be used to push data into Arena from any system and pull any and all data out of the Arena solution that needs to be pushed into other organizational systems. Supporting JSON data transport over secure https with session ID authentication, the API is flexible, powerful, and secure. And since it has access to all of the data in the Arena platform, it is a powerful, complete solution for data interchange into and out of the Arena platform.

Arena Exchange
Arena Exchange, which is the most revolutionary of the new Arena offerings, introduces the ability for real-time supply chain collaboration to include all impacted parties across multiple tiers of the supply chain during new product introduction, and the solution does so with unprecedented ease. It paves the way for a paradigm shift in the way manufacturers can manage the design and development of new products in an inclusive, but still secured and controlled, fashion.

In the Arena Exchange solution, any one can invite supple representatives to view, comment on, and approve bid packages, sub-packages, or even individual components — as each user can limit the data that the invitee sees to only the data she needs to see. In addition, if the invitee doesn’t have all of the input required for her part of the bid-package, she can carve out a chunk and send that off to someone on her team or to her supplier representative if needed. The relevant parts of the PLM can go all the way down to the tier-3 supplier shop floor for rework if need be, and the business impact of this up-front visibility and collaboration will be better DFM (Design for Manufacturing), faster TTM (Time-to-Market) due to fewer errors, less scrap and rework, lower cost, and higher quality.

The platform, which can be put on top of any PLM solution (not just Arena’s) that stores its files in standard PDX (Product Data eXchange) format (an international electronics manufacturing initiative standard), has a very simple interface that allows the user to access the specifications, bill of materials, sourcing information attached files, and (change) history by item, manufacturer item, and vendor item. The user can then add comments, send (selected portions) of the BOM to an existing (or new) user, add reviewers, define due dates, submit approvals, and ask questions. Drill-down is easy, so the user can quickly get to the appropriate sub-assembly, component, part, or raw material. At any time, the user can see the (rolled-up) status of the raw materials, parts, components, sub-assemblies, and assemblies within her purview as well as which users didn’t respond. Arena Exchange is the solution the PLM industry has been missing and should be evaluated by any manufacturing organization wanting to take their NPD and NPI processes to the next level.

When we last covered The Arena Solution in 2007, we stated that Arena were the providers of an effective, on-demand, PLM solution that could manage the information associated with the entire lifecycle of a product from conception, through design and manufacture, to service and disposal, which, for a low margin manufacturing organization, could be the difference between costly inefficiency and profitable efficiency. One of the unique features of the solution was its support for collaboration between the buying organization and the supplying organization through an online portal.

Since the release of their first on-demand solution in 2007, which was focussed around BOM (Bill-of-Material) Management, Item Management and Change Management, over the last few years they added (better) Document Management, Quality Management, and Compliance Management. The Document Management capability, built on their change management and collaboration tools, streamlines the document management process, manages the revision process, supports privilege-based access for anyone who needs to access the document, be they employee or supplier representative, and supports the meta-data categorization required for advanced search and rapid retrieval.

The Quality Management capability supports your CAPA (Corrective and Preventive Action) process and allows the organization to track progress on quality improvement processes over the long term. The Quality Management capability allows for the creation of issues, corrective action requests, and tasks necessary to resolve the issues identified by the corrective action requests. It also associates the issues to requests, BOMs, and associated documents and allows the process to be managed from beginning to end and the entire history to be archived for the institutionalization of knowledge.

The Compliance Management capability was designed to allow an organization to meet regulatory requirements and track compliance information for products and processes with BOM-level control to allow an organization to comply with medical, environmental, regulatory, safety, and process standards and regulations. From import restrictions to quality standards to safety standards to reporting regulations, a manufacturing organization often has more regulations to adhere to than it has items in its largest BOM (which can be quite large, especially if it’s manufacturing automobiles, airplanes, or automated control systems for nuclear power plants). This is not an easy task when the organization often has to track the materials in every item in its BOM, the insurance certificates for each supplier, and the third party certifications for each product. But with a proper solution that allows the suppliers to upload the relevant documents, and manage them, the process is a lot easier.

And, finally, they added more Enterprise Integration. A PLM solution that doesn’t integrate with your ERP/MRP solution has almost as many disadvantages as it has advantages. And those disadvantages revolve around data, and data entry. At some point, orders have to be placed, and those orders at some point have to flow through the ERP system that manages the payables, the inventory, and the demand tracking. If there is no integration, the BOMs for all of the existing products will have to be manually entered or loaded into the PLM solution and the BOMs for all of the New Product Introductions will have to be manually entered into the ERP. Not a pretty picture. That’s why Arena spent a lot of time integrating with all of the major ERP and MRP systems out there over the last few years. But Arena didn’t stop there. Realizing that, as they progressed up the supply chain capability curve, that demand needs to get into sourcing systems, that regular orders need to get into procurement systems, that compliance information needs to get into reporting systems, etc., they figured out that no matter how many systems you integrate with, it will never be enough so, in their current release that just came out this quarter (which contains a number of new capabilities on top of the capabilities discussed so far), they built a new Open RESTful API that can be used to push data into Arena from any system and pull any and all data out of the Arena solution that needs to be pushed into other organizational systems. We’ll discuss this more in Part II when we talk about the four new capabilities that were just released as part of the new Arena solution.