Category Archives: rants

If You Want to Survive as a Manufacturer, Just Get Efficient

Industry Week recently ran a lengthy article on how “the manufacturer’s world has changed forever” which purported to provide advice on how manufacturers could learn from other’s successes and mistakes and gain a greater share of customer preference, the key to success in today’s everyone-is-an-expert marketplace.

The article had seven tips, which were good, but generic and just as applicable to retailers and distributors as they are to manufacturers. The reality is that the key to success for a manufacturer is efficiency. An efficient manufacturer has a high rate of production, produces minimal waste, maintains high quality, and is very cost efficient — to the point where its total cost per unit is lower than that of its competitor. That’s the ultimate key to survival in this economy — being more competitive than your competitors.

Thinking like today’s buyer is for the designer.

Getting rid of the dead wood is implied.

Anticipating change is a fact of life.

Determination is a timeless key to success.

Urgency is the normal state of affairs today.

Inspiration is the sign of every true leader.

Alignment is the first step to getting efficient, but …

until a manufacturer is efficient, it’s chances of survival are slim. So just get efficient.

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Spreadsheets Will Cost You Billions

I’ve told you many times that spreadsheets, the cockroaches of the workplace, can cost you billions, but I’m not sure that you’ve been listening. So I’m going to remind you of two situations where poor spreadsheets literally cost a company billions. As per this classic article in CIO on eight of the worst spreadsheet blunders ever:

Fidelity Loses $2.6 Billion

In January 1995, an accountant omitted the minus sign on a net capital loss of $1.3 Billion when transcribing the net realized gain from the funds financial records from one spreadsheet to another. As a result, they estimated that they would make a $4.32/share distribution, a number that was off by $2.6 Billion. Needless to say the shareholders weren’t happy when the truth was discovered.

Fannie Mae and it’s $1.13 Billion “Honest” Mistake

In a news release back in October 2003, Fannie Mae stated that a review of the third-quarter financials revealed a $1.136 Billion error in total shareholder equity as there were honest mistakes made in a spreadsheet used in the implementation of a new accounting standard.

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I’m Starting to Get Sick of all this Working Capital Management Talk

Ever since the recession hit full swing, it’s been working capital this and working capital that. And I’m getting tired of it. And it’s not because I don’t like working capital management. In theory, when it’s done right, working capital management is worth its weight in gold. The problem is, at most companies, it’s still done very, very wrong, and ends up being the lead weight that drags the company down until it drowns.

Here’s what usually happens. The company starts by:

  • Paying some invoices early to take advantage of favorable currency exchange rates … which is good and the right thing to do, and then it continues by
  • Paying some other invoices early to take advantage of early payment discounts … which is good for the company, but not necessarily good for the supplier. (If it allows the supplier to avoid taking high-interest loans, it’s good. But if the company is just taking advantage of their financial problems, it’s not.)

And it enables these early payments by:

  • Delaying payment to other suppliers … which is not working capital management at all as it risks the suppliers’ ability to deliver and jeopardizes the supply chain.
  • Delaying payment to contractors … which could jeopardize the contractors’ solvency if they’re small and it goes on for too long.
  • Delaying raises and bonuses … which does wonders for employee morale.
  • Delaying expense reimbursements to its employees (from two weeks to four, four weeks to eight) … which is just wrong. Employees aren’t a company’s piggybank.

And then, when there’s no slack left in the system, it:

  • Lays off 10% of the workforce.

And proves it doesn’t know a damn thing. And that’s why I don’t like hearing all this substance-free hype about working capital management.

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What Is With This New Fangled Procurement Technology?

I say, what is with this new fangled procurement technology?

Back in my day we used a ledger

and a calculator

and we were able to track our costs just fine.

When it came time to negotiations, we offered incentive carrots

like free meals at fine upscale restaurants

and free trips to exotic locales like Aruba and Cancun.

If that didn’t work we brought out the big stick

and threatened to take our business to the supplier down the street

or to expose all the kickbacks the supplier rep took from the last deal.

We didn’t need any new fangled e-Sourcing technology to conduct our negotiations

or marketplace technology to handle our invoices

or e-Payment systems to pay our bills.

When we received the goods at our warehouse

we just handed over a big wad of cash

and everyone was happy.

Now get off my lawn!