Category Archives: Guest Author

Doug Smock on the Dreamliner Supply Chain

 

This guest post is from Doug Smock of Design News and BCC Research.

The Dreamliner aircraft development project was launched by Boeing six years ago as one of the most ambitious technology and supply chain projects in history. On the technology side, the Dreamliner was the first commercial airliner design with a plastic composite body. On the supply chain side, Boeing made the switch from a top-down, disciplined captive design and manufacturing approach to one that was largely outsourced to suppliers around the world.

The Dreeamliner is now two years late, and it’s not an exaggeration to say that Boeing’s future rests on its outcome. Three years ago, Boeing officials were eager to talk about the great work on the Dreamliner, on the technology and supply sides. Now they’re mum, but I took a couple of shots at raising the questions about the Dreamliner, and then making some educated guesses about the answers.

So what are the questions?

And what are the answers?

Read my pieces on “What’s causing huge delays for the Boeing 787 Dreamliner” and “why the Dreamliner is so late” to find out!

Thanks, Doug.

Fines and Delays Could Hit U.S. Importers Hard in 2010

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Today’s guest post is from Matt Gersper, founder and president of Global Data Mining and co-owner of CUSTOMS Info. Matt has over 20 years of experience in process optimization and data mining in the business domain.

Failure to comply with the Importer Security Filing (ISF) regulations could bring financial disaster to unprepared U.S. businesses. There are three major reasons business leaders should assure their companies are compliant and each reason has direct bottom-line impact.

First is the risk of significant penalties for non-compliance. The ISF regulations, commonly referred to as “10+2”, state an importer can be fined $5,000 per filing if an ISF is not timely, complete and accurate. The penalty phase begins January 26, 2010.

This chart shows penalties that could be incurred in just the first 60 days of the penalty phase for 5 companies. Penalties of this magnitude would quickly get a CEO’s attention, and could have a devastating impact on any business. You can calculate your potential exposure based on the number of ocean entries you have.

 

Import Value Ocean Entries Potential Risk
Company 1 $2,784,000,000 10,969 $9,140,000
Company 2 $1,076,000,000 39,111 $32,592,000
Company 3 $806,000,000 5,541 $4,617,000
Company 4 $104,000,000 1,306 $1,088,000
Company 5 $83,000,000 869 $724,000
    2 months of penalties (Jan 26 through Mar 25, 2010)

 

Second is Custom & Border Protection‘s (CBP’s) renewed commitment to enforcement and revenue collection. CBP’s recently published “Trade Strategy for Fiscal Years 2009-2013” makes it clear just how important revenue collection has become to the U.S. Government. Shockingly, CBP’s report lists “Enforce US Trade Laws and Collect Accurate Revenue” as its number two strategic goal ahead of “Advance National and Economic Security“.

Third is the impact supply chain delays could have on your business. A recent study by the National Association of Manufacturers (NAM) estimates the ISF regulation will create a permanent 2.8 day delay in supply chain speed.

This chart applies the cost model of supply chain delays from a Purdue University study and estimates the annual financial impact that would be incurred if these five companies suffered the 2.8 day permanent delay.

 

Import Value Delay Days Estimated Cost
Company 1 $2,784,000,000 2.8 $62,361,600
Company 2 $1,076,000,000 2.8 $24,102,400
Company 3 $806,000,000 2.8 $18,054,400
Company 4 $104,000,000 2.8 $2,329,600
Company 5 $83,000,000 2.8 $1,859,200

 

While some importers hold out hope that the penalty phase will be postponed by CBP, hope is not a strategy. “I’d let my CFO know the penalty phase will be going into effect as scheduled and the implications could have tremendous negative impact on the bottom line”, says Beth Peterson, President of BPE. Peterson has been a strong advocate representing the interests of industry to CBP regarding the impact the ISF regulations could have on U.S. businesses.

American Shipper, BPE and the International Compliance Professionals Association (ICPA) conducted a research project to understand the current state of ISF compliance, the impact this regulation has (and will have) on the supply chain, the challenges that companies are facing in their attempts to comply with ISF and the best practices importers can leverage to comply with — and ideally benefit from — ISF compliance. Their study revealed 3 of the top 4 challenges importers are having with 10+2 compliance are related to data management.

DATA MANAGEMENT CHALLENGES

  • Nearly 60% of companies have challenges providing timely ISF data.
  • Nearly 40% struggle to collect complete ISF data.
  • Around 20% have problems with the accuracy of the data they are providing.

These are the very three issues causing penalties to be assessed. To make matters even worse, the penalties estimated above could be twice as large since the regulations state that fees can be as high as $10,000 per filing if two or more violations occur. For example, the filing is not timely and is it not complete.

Modern database and workflow applications can dramatically improve a company’s data management efficiency and significantly bolster capacity to achieve ISF compliance. Web-portals, or central information hubs, allow parties around the world to collaborate and interact online, with the same information, though a single platform. Here are six tips that can help you select the right solution to achieve ISF compliance and improve data management.

  1. A secure website accessible worldwide by any authorized user.
    It should provide control over multi-party collaboration and the ability to grant privileges by user and role.
  2. A centralized database that is the system of record.
    A “single version of the truth” for 10+2 and other customs information about every item enterprise-wide.
  3. Easy upload of data from any system, business unit, or supplier.
    It should provide easy to use features to normalize, view, sort, filter, and work with data.
  4. Easy integration with existing systems.
    It must manage the data used by your various business applications that support your global trade initiatives.
  5. Leverage best-practice functionality in a manner that increases productivity.
    Web-based applications can automatically update users about recent changes to the system and its data.
  6. Unparalleled visibility and oversight.
    Automatic record keeping of the critical data elements created in each step of the workflow in every business unit around the world which is required to meet the reasonable care standards of modernized custom agencies.

Selecting a system that meets these requirements will dramatically improve a company’s enterprise-wide data management efficiency, help achieve 10+2 compliance and avoid financial penalties. In fact, 10+2 can be a hidden opportunity for strategical companies. Optimizing inefficient data management processes can improve supply chain performance and deliver a positive return on investment. For example, improving supply chain speed by just one day would be worth $800,000 per year to a company importing $100 million annually.

I strongly advise executives of companies importing into the U.S. to act with urgency. According to estimates by the CBP, “it takes sixty to ninety days to ramp up and be filing correctly”. Best-in-class companies are funding cross-functional teams to develop a strategic enterprise-wide solution, using 10+2 as a catalyst to optimize currently inefficient business processes, and creating competitive advantage for their company at the same time.

Thanks, Matt.

7 Reasons Why Organizations Need a Global Classification Platform

Today’s guest post is from Clay Perry, SVP of Global Markets, of Integration Point, Inc.

It’s more than just an item master. It’s definitely more than just a spreadsheet. A Global Classification platform includes various and multiple forms of classification data, stores required documents, provides up-to-date trade content, and provides a centralized, web-based solution that all trading partners can access. Having trouble selling the need for a Global Classification platform internally? Below are 7 great reasons why any organization needs, and can benefit from, a Global Classification platform.

  1. Centralize product databases
    By consolidating all product classification databases into a central, shared repository, you eliminate the all too common practice of using spreadsheets to manage a company’s multi-national parts list. As a result, the centrally controlled classification database reduces errors, increases internal and external communication, strengthens compliance, and improves the timeliness of the information shared with external trading partners.
    (Remember, up to 90% of spreadsheets contain non-trivial errors.)
  2. Increase visibility
    Managing all classification data in one location provides visibility into when additions, changes, or deletions to the classification data repository are made.
  3. Improve compliance across the supply chain
    Providing on-demand availability to the classification database via the web ensures that every trading partner has access to, and uses, the same classification data at every stage in the supply chain.
  4. Minimize risks and/or delays in the supply chain
    Having the correct classification data in an easily accessible platform reduces the chance of shipments being delayed in Customs resulting in demurrage and other late fees.
  5. Share classification data to maximum compliance in other trade areas
    Involving members from various areas within the organization — from the shop floor to shipping department to accounting — provides better classification data. By collecting input, facilitated by an online tool, you ensure that all product data used for classification determinations is thorough and timely.
  6. Demonstrate reasonable care
    Complying with government regulations, such as the Modernization Act for US importers, is required by all importers and exporters. This means organizations must show they demonstrated reasonable care when deploying a solution focused on managing and maintaining accurate classification data.
  7. Manage trade preference programs applicability
    Utilizing a Global Classification platform, organizations eliminate the possibility of missing duty savings opportunities caused by not flagging the products in the classification database and sharing that information with Customs Brokers that these products are eligible for Free Trade Agreements.

Thanks, Clay.

For more information on closing the loop with entry visibility, see the white-paper. For more information on why you need trade visibility,
download the Sourcing Innovation Illumination on Why You Need Trade Visibility.

Procurement Pros and Sales Pros: The Yin-Yang of the Business Universe

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Today’s guest post is from Stephen R. Guth of The Vendor Management Office Blog and it originally ran on that blog on Saturday. It was so extraordinarily well written that I just had to ask him to re-run it on this forum, even though he did call Jerry Seinfeld very talented.

Let me start off with a bold, controversial statement…  Procurement pros should be in sales…  Procurement pros / Sales pros are natural dualities, the yin and yang, the Jedis and the Dark Side, oil and water, day and night (you get my drift)–but that doesn’t mean that one can’t learn from the other.  To that end, sales pros spend a significant amount of time understanding the nature of procurement and how to work around procurement pros.  For example, sales pros are specifically trained on how to do end runs around procurement to schmooze who the sales pros think are the decision-makers.  With that being the case, why not do the same with procurement pros?  Meaning, why don’t procurement pros dabble in the black art of sales?

We all know that relationships matter, and that’s the bread and butter of sales pros.  A seasoned sales pro will establish a relationship with a customer and manipulate that relationship to the nth degree to maximize their sales revenue and commissions.  In the words of the very talented Jerry Seinfeld, “Not that there’s anything wrong with that.”  Leveraging relationships is a crucial part of business…  Our job as procurement pros is to help level the playing field between customer and sales pro.

So, ask yourself, what are you doing as a procurement pro to leverage relationships with your internal customers?

Your likely response to that question is exactly my point, and why procurement pros should be in “sales.”

Just like sales pros, my staff have quotas in their performance plans, but instead of revenue quotas, my staff have savings quotas.  They are measured and compensated on those quotas.  If my staff don’t hit those quotas, they get zinged on their merit increase.  They exceed those quotas, and they get more $$$.

In addition to commissions, many companies use special incentives to motivate and compensate their sales pros (called “SPIFs” or “Sales Performance Incentive Funds”).  SPIFs can be cash or other incentives like travel or gifts.  Well, I do the same thing.  I have “Special Procurement Incentive Funds.”  If one of my staff do extraordinarily well on a big deal, they get an on-the-spot cash award, free time off, or a work from home day.  Over the years, I’ve given thousands of SPIF dollars away and lots of time off.

Sales pros have the job of determining your customer’s “needs,” so sales pros will meet with your customers to get them to divulge this information.  Yep, my staff do the same thing.  Every year, at the beginning of the year, my staff are required to meet with budget center managers who have made large capital and expense requests.  The purpose of the meeting is to understand what the customers have in their pipelines for the year.  In these discussions, my staff reiterate how we can help the customer through the procurement process, make it easy for them, and, most importantly, how we can save them budget dollars so that they have some extra cushion in their budgets to help pay for other pet projects that may not have otherwise been funded.

Sales plans are a critical work product for sales pros.  Sales plans keep track of all deals in progress and potential deals.  The sales plans help sales pros keep their eyes on the ball and keep them on top of the deals.  You guessed it, my staff have the same thing.  They maintain “RFx Spend Plans,” which document all of the projects where they might need to be engaged to conduct a procurement.  We discuss these spend plans at least once a month to ensure that we’re engaged and work is proceeding.  As we discover new deals, they’re added to the spend plan.

Relationships, relationships, relationships are the mantra of sales pros.  Procurement pros should have the same mantra.  Sales pros routinely have lunch, etc. with customers to develop and sustain the relationship.  Procurement pros should have the same resources to develop those relationships.  At this point in this article, you won’t be surprised to find out that my staff do the same thing.  In my staff’s performance plans, they have a requirement to meet with at least one major customer per quarter over lunch (my budget pays for it) to help manage the relationship and build trust / credibility.  My staff are strongly encouraged to personally know their customers, and if they become true friends, then that’s healthy.

Sales pros of larger companies usually have an annual customer appreciation event (cloaked as a user conference so as to not appear as too much of a boondoggle) where the biggest customers get an all-expenses-paid trip.  Well, I certainly can’t afford to do that, but my staff do something similar.  Every year, we have a customer appreciation event where our customers receive personalized, hand-written notes thanking them for their business over the past year and inviting them to our event.  At the door to the event, the guests are personally greated by my staff and given a raffle ticket with a small party favor (which includes a pen with our department’s logo.)  At the event, we have finger food and non-alcoholic beverages (we go to Costco)–and my staff mingle with their customers.  I do a short presentation of our accomplishments over the year and then we present those customers who worked with us on larger deals (where we saved big $$$) plexiglass awards.  Finally, at the end, we raffle off prizes to our customers (some really good stuff that we get from our vendors, like laptops and digital cameras).  Our customers LOVE this event and the event drives them to want to do business with our department (because it’s an invitation-only event–if you’re not a customer with an invite, you’re not getting in).

Sales pros wouldn’t be very well equipped if they didn’t go through extensive training.  Some companies put their staff through months of training before the staff are permitted to hit the streets.  That’s one area where I think I’ve fallen down when it comes to my staff.  Just like sales pros understand what procurement pros do, the opposite should be true.  For next year’s budget, I’m planning to find a good basic sales training course for my staff and have them go through the training.  The more my staff can get into the heads of sales pros, the better.

Thanks, Stephen.

While Others Slow Down … Sourcing Innovation Revs Up!

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While many organizations, including those you belong to, will slow down, go on vacation, and generally take it easy over the summer months (in the Northern Hemisphere), Sourcing Innovation is going to take it up a notch and bring you even more insight and innovation.

I’m excited to announce that, starting the first week of June, you’ll see three new regular contributors appear on SI and more regular postings from two of your favorite guest authors and that, by mid-month, more contributors and guest authors should be ready to go. Starting the week of June 1st, we’ll see:

  • Eric Hiller, the Enterprise Cost Master of Hiller Associates
    As a co-founder of Apriori and a former blog master of Cost Cents, Eric brings a wealth of Enterprise Cost Management knowledge and experience with him from both the consulting and implementation sides of the business. Not only will he discuss ways to save money through better cost management, but he’ll also highlight many of the common mistakes made by production and supply management that cost the business money.
  • Norman Katz, the Founder and President of Katzscan and its Supply Chain Fraud practice
    Norman is an expert in supply chain risk, supply chain fraud, and risk and fraud prevention who has been helping companies secure their supply chains for over 15 years.
  • Dick Locke, the International Sourcing Specialist of Global Procurement Group and Global Supply Training
    Dicke Locke, who brings over 30 years of international sourcing experience and expertise to every engagement, has been helping Fortune 3000 global companies do global business since 1993 though his books, seminars, workshops, and consulting. Author of “Global Supply Management: A Guide to International Purchasing” and co-creator of the new “Basics of Smart International Procurement” from Next Level Purchasing, Dick Locke is a reknowned expert in the ins and outs of international sourcing and procurement.

and we’ll also see more guests posts from

  • Kevin Brooks, a B2B 3.0 Visionary who has worked his magic at Ariba, Apexon, and TrueDemand
    Kevin brings with him a wealth of knowledge about the impact and usefulness of Web 2.0 and B2B 3.0 platforms (and collaborative and social networking platforms in particular) in supply management, a wealth of experience in performance monitoring and improvement, and the experience of an early advocate for green supply chain analytics and capabilities.
  • Eric Strovink, the Chief Cuber of BIQ
    An experienced professional who has been building transactional, analytic, and business intelligence systems for end-to-end business operations, including supply management, for over 20 years, Eric brings a deep knowledge of the many ways technology can be used to impact a business in a powerful manner and find productivity improvements and cost savings no one ever even knew existed.

and more voices will be joining us in the future because Sourcing Innovation is where thought leaders converge.