Category Archives: Decision Optimization

Even Forbes is Falling for the the Gen-AI Garbage!

This recent article in Forbes on the Supply Chain Shift to Intelligent Technology is what inspired last week’s and this week’s rant because, while supply chains should be shifting to intelligent technology, the situations in which that is Gen-AI are still extremely rare (to the point that a blue moon is much more common). But what really got the doctor‘s goat is the ridiculous claims as to what Gen-AI can do. Claims with are simultaneously maddening and saddening because, if they just left out Gen-AI, then everything they claimed is not only doable, but doable with fantastic results.

Of the first three claims, Gen-AI can only be used to solve one — and only partially.

Procurement and Regulatory Compliance
This is one example where a Closed Private Gen-AI LLM is half the battle — it can process, summarize, and highlight key areas of hundred page texts faster and better than prior NLP tech. But it can’t tell you if your current contracts, processes, efforts, or plans will meet the requirements. Not even close. In fact, no AI can — the best AI can just indicate the presence or absence of data, processes, or tech that are most likely to be relevant and then an intelligent human needs to make the decision, possibly only after obtaining appropriate expert Legal advice.
Manufacturing Efficiency
streamline production workflows? optimize processes? reduce errors? No, Hell No, and even the Joker wouldn’t make that joke! You want streamlining? You first have to do a deep process cycle time analysis, compare it to whatever benchmarks you can get, identify the inefficiencies, identify potential processes and tech for improvement, and implement them. Optimize processes? Detailed step by step analysis, identification of opportunities, expert process redesign, training, implementation, and monitoring. Reduce errors? No! People and tech do the processes, not Gen-AI — implement better monitoring, rules, and safeguards.
Virtual Supply Collaboration
A super-charged chatbot on steroids is NOT a virtual assistant. Now, properly sandwiched between classical AI and rules-based intelligence it can deal with 80% of routine inquiries, but not on its own, and it’s arguable if it’s even worth it when a well designed app can get the user to the info they need 10 times faster with just a couple of clicks. Supply chain communicating? People HATE getting a “robot” on a support line as much as you do, to the point some of us start screaming profanities at it if we don’t get a real operator within 10 seconds. Based on this, do you really think your supplier wants to talk to a dumb bot that has NO authority to make a decision (or, at least, should NEVER have the authority — though the doctor is sure someone’s going to be dumb enough to give the bot the authority … let’s just hope they can live with the inevitable consequences)?

And maybe if the article had stopped there the doctor would let it pass, but
first of all, it went on to state the following for “AI”, without clarifying that Gen-AI doesn’t fit in the process, leading us to conclude that, since the first part of the article is about Gen-AI, this part is too, and thus is totally wrong when it claims that:

“AI” understands dirty data
with about 70% accuracy where it counts IF you’re lucky; that’s about how accurate it is at identifying a supplier from your ERP/AP transaction records; an admin assistant will get about 98% accuracy by comparison
it can “confirm” inventories
all it can do is regurgitate what’s in the inventory system — that’s not confirmation!
it can identify duplicate materials
first it has to identify two records that are actually duplicates;
and how likely do you think this is with a supplier mapping accuracy of 70%?
it can identify materials to be shared among facilities
well, okay, it can identify materials that are used across facilities and could be located in a central location — but how useful is that? it’s not because, first of all, YOU ALREADY KNOW THIS, and, second, IT CAN’T DO SUPPLY CHAIN OPTIMIZATION — THAT’S WHAT A SUPPLY CHAIN OPTIMIZATION SOLUTION IS FOR! OPTIMIZATION!!! We’ll break it down syllabically for you so you know what to ask for. OP – TUH – MY – ZAY – SHUN!
it can recommend ideal storage locations
again, NO! This requires solving a very sophisticated optimization model it doesn’t have the data for, doesn’t know how to build, and definitely doesn’t know how to solve.
it can revamp outdated stocking policies
well, only the solution of a proper Inventory OPTIMIZATION Model that identifies the appropriate locations and safety stock levels can identify how these should be revamped
it can recommend order patterns by consumption and lead time
that’s classical curve fitting and tend projection

And, secondly, as the doctor just explained, most of what they were saying AI could do CAN’T be done with AI, and instead can only be done with analytics, optimization, and advanced mathematical models! (You know, the advanced tech (that works) that you’ve been ignoring for over two decades!)

The Gen-AI garbage is getting out of control. It’s time to stop putting up with it and start pushing back against any provider who’s trying to sell you this miracle cure silicon snake oil and show them the door. There are real solutions that work, and have worked, for two decades that will revolutionize your supply chain. You don’t need false promises and tech that isn’t ready for prime time.

Somedays the doctor just wishes he was the Scarecrow. Only someone without a brain can deal with this constant level of Gen-AI bullsh!t and not be stressed about the deluge of misinformation being spread on a daily basis! But then again, without a brain, he might be fooled by the slick salespeople that Gen-AI could give him one, instead of remembering the wise words of the True Scarecrow.

You Don’t Need Gen-AI to Revolutionize Procurement and Supply Chain Management — Classic Analytics, Optimization, and Machine Learning that You Have Been Ignoring for Two Decades Will Do Just Fine!

Open Gen-AI technology may be about as reliable as a career politician managing your Nigerian bank account, but somehow it’s won the PR war (since there is longer any requirement to speak the truth or state actual facts in sales and marketing in most “first” world countries [where they believe Alternative Math is a real thing … and that’s why they can’t balance their budgets, FYI]) as every Big X, Mid-Sized Consultancy, and the majority of software vendors are pushing Open Gen-AI as the greatest revolution in technology since the abacus. the doctor shouldn’t be surprised, given that most of the turkeys on their rafters can’t even do basic math* (but yet profess to deeply understand this technology) and thus believe the hype (and downplay the serious risks, which we summarized in this article, where we didn’t even mention the quality of the results when you unexpectedly get a result that doesn’t exhibit any of the six major issues).

The Power of Real Spend Analysis

If you have a real Spend Analysis tool, like Spendata (The Spend Analysis Power Tool), simple data exploration will find you a 10% or more savings opportunity in just a few days (well, maybe a few weeks, but that’s still just a matter of days). It’s one of only two technologies that has been demonstrated, when properly deployed and used, to identify returns of 10% or more, year after year after year, since the mid 2000s (when the technology wasn’t nearly as good as it is today), and it can be used by any Procurement or Finance Analyst that has a basic understanding of their data.

When you have a tool that will let you analyze data around any dimension of interest — supplier, category, product — restrict it to any subset of interest — timeframe, geographic location, off-contract spend — and roll-up, compare against, and drill down by variance — the opportunities you will find will be considerable. Even in the best sourced top spend categories, you’ll usually find 2% to 3%, in the mid-spend likely 5% or more, in the tail, likely 15% or more … and that’s before you identify unexpected opportunities by division (who aren’t adhering to the new contracts), geography (where a new local supplier can slash transportation costs), product line (where subtle shifts in pricing — and yes, real spend analysis can also handle sales and pricing data — lead to unexpected sales increases and greater savings when you bump your orders to the next discount level), and even in warranty costs (when you identify that a certain supplier location is continually delivering low quality goods compared to its peers).

And that’s just the Procurement spend … it can also handle the supply chain spend, logistics spend, warranty spend, utility and HR spend — and while you can’t control the HR spend, you can get a handle on your average cost by position by location and possibly restructure your hubs during expansion time to where resources are lower cost! Savings, savings, savings … you’ll find them ’round the clock … savings, savings, savings … analytics rocks!

The Power of Strategic Sourcing Decision Optimization

Decision optimization has been around in the Procurement space for almost 25 years, but it still has less than 10% penetration! This is utterly abysmal. It’s not only the only other technology that has been generating returns of 10% or more, in good times and bad, for any leading organization that consistently uses it, but the only technology that the doctor has seen that has consistently generated 20% to 30% savings opportunities on large multi-national complex categories that just can’t be solved with RFQ and a spreadsheet, no matter how hard you try. (But if you want to pay them, an expert consultant will still claim they can with the old college try if you pay their top analyst’s salary for a few months … and at, say, 5K a day, there goes three times any savings they identify.)

Examples where the doctor has repeatedly seen stellar results include:

  • national service provider contract optimization across national, regional, and local providers where rates, expected utilization, and all-in costs for remote resources are considered; With just an RFX solution, the usual solution is to go to all the relevant Big X and Mid-Sized Bodyshops and get their rate cards by role by location by base rate (with expenses picked up by the org) and all-in rate; calc. the expected local overhead rate by location; then, for each Big X / Mid-Size- role – location, determine if the Big X all-in rate or the Big X base rate plus their overhead is cheaper and select that as the final bid for analysis; then mark the lowest bid for each role-location and determine the three top providers; then distribute the award between the three “top” providers in the lowest cost fashion; and, in big companies using a lot of contract labour, leave millions on the table because 1) sometimes the cheapest 3 will actually be the providers with the middle of the road bids across the board and 2) for some areas/roles, regional, and definitely local, providers will often be cheaper — but since the complexity is beyond manageable, this isn’t done, even though the doctor has seen multiple real-world events generate 30% to 40% savings since optimization can handle hundreds of suppliers and tens of thousands of bids and find the perfect mix (even while limiting the number of global providers and the number of providers who can service a location)
  • global mailer / catalog production —
    paper won’t go away, and when you have to balance inks, papers, printing, distribution, and mailing — it’s not always local or one country in a region that minimizes costs, it’s a very complex sourcing AND logistics distribution that optimizes costs … and the real-world model gets dizzying fast unless you use optimization, which will find 10% or more savings beyond your current best efforts
  • build-to-order assembly — don’t just leave that to the contract manufacturer, when you can simultaneously analyze the entire BoM and supply chain, which can easily dwarf the above two models if you have 50 or more items, as savings will just appear when you do so

… but yet, because it’s “math”, it doesn’t get used, even though you don’t have to do the math — the platform does!

Curve Fitting Trend Analysis

Dozens (and dozens) of “AI” models have been developed over the past few years to provide you with “predictive” forecasts, insights, and analytics, but guess what? Not a SINGLE model has outdone classical curve-fitting trend analysis — and NOT a single model ever will. (This is because all these fancy-smancy black box solutions do is attempt to identify the record/transaction “fingerprint” that contains the most relevant data and then attempt to identify the “curve” or “line” to fit it too all at once, which means the upper bound is a classical model that uses the right data and fits to the right curve from the beginning, without wasting an entire plant’s worth of energy powering entire data centers as the algorithm repeatedly guesses random fingerprints and models until one seems to work well.)

And the reality is that these standard techniques (which have been refined since the 60s and 70s), which now run blindingly fast on large data sets thanks to today’s computing, can achieve 95% to 98% accuracy in some domains, with no misfires. A 95% accurate forecast on inventory, sales, etc. is pretty damn good and minimizes the buffer stock, and lead time, you need. Detailed, fine tuned, correlation analysis can accurately predict the impact of sales and industry events. And so on.

Going one step further, there exists a host of clustering techniques that can identify emergent trends in outlier behaviour as well as pockets of customers or demand. And so on. But chances are you aren’t using any of these techniques.

So given that most of you haven’t adopted any of this technology that has proven to be reliable, effective, and extremely valuable, why on earth would you want to adopt an unproven technology that hallucinates daily, might tell of your sensitive employees with hate speech, and even leak your data? It makes ZERO sense!

While we admit that someday semi-private LLMs will be an appropriate solution for certain areas of your business where large amount of textual analysis is required on a regular basis, even these are still iffy today and can’t always be trusted. And the doctor doesn’t care how slick that chatbot is because if you have to spend days learning how to expertly craft a prompt just to get a single result, you might as well just learn to code and use a classic open source Neural Net library — you’ll get better, more reliable, results faster.

Keep an eye on the tech if you like, but nothing stops you from using the tech that works. Let your peers be the test pilots. You really don’t want to be in the cockpit when it crashes.

* And if you don’t understand why a deep understand of university level mathematics, preferably at the graduate level, is important, then you shouldn’t be touching the turkey who touches the Gen-AI solution with a 10-foot pole!

The Power of Optimization-Backed Sourcing is in the Right Sourcing Mix Across Scales of Size and Service

the doctor has been pushing optimization-backed sourcing since Sourcing Innovation started in 2006. There’s a number of reasons for this:

  • there is only one other technology that has repeatedly demonstrated savings of 10% or more
  • it’s the only technology that can accurately model total cost of ownership with complex cost discounts and structures
  • it’s the only technology that can minimize costs while adhering to carbon, risk, or other requirements
  • it’s one of only two technologies that can analyze cost / risk, cost / carbon, or other cost / x tradeoffs accurately

However, the real power of optimization-backed sourcing is how it can not only give you the right product mix, but the right mix across scales. This is especially prevalent when doing sourcing events for national or international distribution or utilization. Without optimization, most companies can only deal with suppliers who can handle international distribution or utilization. This generally rules out regional suppliers and always rules out local suppliers, some of whom might be the best suppliers of goods or services to the region or locality. While one may be tempted to think local suppliers are irrelevant because they will struggle to deliver the economy of scale of a regional supplier and will definitely never reach the economy of scale of a national (or international) supplier, unit cost is just one component of the total lifecycle cost of a product or service. There’s transportation cost, tariffs, taxes, intermediate storage, and final storage (of which more will be required since you will need to make larger orders to account for longer distribution timelines) among other costs. So, in some instances, local and regional will be the overall lowest cost and keeping them out of the mix increases costs (and sometimes increases carbon and risk as well).

When it comes to services, the right multi-level mix can lead to savings of 30% or more in an initial event. the doctor has seen this many times over his career (consulting for many of of the strategic sourcing decision optimization startups) because while the big international players can get competitive on hourly rates where they have a lot of resources with a skill set, when it comes to services, there are all in-costs to consider, which include travel to the client site and local accommodations. The thing with national and international services providers is that they tend to cluster all of their resources with a certain skill set in a handful of major locations. So their core IT resources (developers, architects, DBAs, etc.) will be in San Francisco and New York, their core Management consultants will be in Chicago and Atlanta, their core Finance Pros in Salt Lake City and Denver, etc. So if you need IT in Jefferson City, Missouri, Management in Winner, South Dakota, or accounting in Des Moines, Iowa, you’re flying someone in, putting them up at the highest star hotel you have, and possibly doubling the cost compared to a standard day rate.

However, simple product mix and services scenarios are not the only scenarios optimization-backed sourcing can handle. As per this article over on IndianRetailer.com, retailers need to back away from global sourcing and embrace regional (and even local) strategies for cost management, supply stability, and resilience. They are only going to be able to figure that out with optimization that can help them identify the right mix to balance cost and supply assurance, and when you need to do that across hundreds, if not thousands, of products, you can’t do that with an RFX solution and Microsoft Excel.

Furthermore, when you need to minimize costs when a price is fixed, like the price of oil or airline fuel, you need to maximize every related decision like where to refuel, what service providers to contract with, how to transport it, etc. When it can cost up to $40,000 to fuel a 737 for a single flight (when prices are high), and you operate almost 7,000 flights per day with planes ranging from a gulf stream that costs about $10,000 to refuel to a Boeing 747 that, in hard times, can cost almost $400,000 to refuel, you can be spending $60 Million a day on fuel as your fleet burns 10 Million gallons. Storing those 10 Million gallons, transporting those 10 Million gallons, and using that fuel to fuel 7,000 planes takes a lot of manpower and equipment, all of which has an associated cost. Hundreds of thousands of associated costs per day (on the low end), and tens of millions per year. Shaving off just 3% would save over a million dollars easy. (Maybe two million.) However, the complexity of this logistics and distribution model is beyond what any sourcing professional can handle with traditional tools, but easy with an optimization backed platform that can model an entire flight schedule, all of the local costs for storage and fueling, all of the distribution costs from the fuel depots, and so on. (This is something that Coupa is currently supporting with its CSO solution, which has saved at least one airline millions of dollars. Reach out to Ian Milligan for more information if this intrigues you or how this model could be generalized to support global fleet management operations of any kind.)

In other words, Optimization-Backed Sourcing is going to become critical in your highly strategic / high spend categories as costs continue to rise, supply continues to be uncertain, carbon needs to be accounted for, and risks need to be managed.

Don’t Overlook the Network (that Corresponds to the Award)

According to a recent Forbes article on Supply Chain Software’s Best Return on Investment, per $1 Billion in company revenues, no supply chain application has a better return on investment (ROI) than network design! And the doctor couldn’t agree more.

Just like strategic sourcing decision optimization is the best bang for the buck in Source to Pay, with documented, average returns of up to 12% year-over-year (by multiple analyst firms) as it can minimize total landed cost, and even total cost of ownership in some cases (including internal inventory costs, waste costs, etc.) and not just bids, while ensuring all business constraints are adhered to, an optimization-backed network design application can help minimize overall organizational supply chain costs. This is because a supply chain network optimization platform can minimize transportation costs, intermediate warehousing costs, tariffs, waste, emergency replenishment in the case of an unexpected stock-out, carbon/GHG, etc.

Plus, as the article notes:

  • network design solutions are absolutely necessary to uncover business value when the production-distribution infrastructure is large (and not just because you just can’t model that infrastructure in a spreadsheet)
  • network design solutions can look at Total Cost to Serve (TCTS) across a wide-range of fixed and marginal costs (and identify unintended circumstances of network design changes that could cause marginal costs to skyrocket)
  • network solutions can allow for multiple scenarios to be defined and multiple models to be run and cross-model and cross-scenario Pareto analysis to be run, trade-offs to be analyzed, and the best decisions to be made

One point that should not be overlooked is that projects will take some time, and it’s not because of the complexity of the network modelling or the time it takes to run the scenarios (as modern computing architectures are super powerful and modern algorithms highly optimized to be efficient and take advantage of massively parallel processing), it’s because you need a lot of good, clean, data. It can take months (and months) just to identify, collect, clean, and enrich the data required for global supply network optimization. But once you do that, the ROI will be beyond the expectations you have for every other supply chain solution.

The article, which describes a project to redesign the spare parts supply chain for a global automotive manufacturer, resulted in a redesign that immediately reduced network costs by 4% and identified transportation cost reduction opportunities through consolidation and re-allocating of routes to a smaller set of 3PLs that will save another 2.5% at contract renewal time. In today’s climate, especially in direct supply chains, a savings of 6%+ across the entire supply chain, and not just one category, is phenomenal!

Plus, as the article notes, in the age of sustainability, reduced transportation mileage and fuller trucks also equate to significant reductions in carbon emissions. WHAT A BONUS!

The 39 Steps … err … The 39 Clues … err … The 39 Part Series to Help You Figure Out Where to Start with Source-to-Pay

Figuring out where to start is not easy, and often never where the majority of vendors or consultants say you should start. They’ll have great reasons for their recommendations, which will typically be true, but they will be the subset of reasons that most benefits them (as it will sell their solution), and not necessarily the subset of reasons that most benefits you now. While you will likely need every module there is in the long run, you can often only start with one or two, and you need to focus on what’s the greatest ROI now to prove the investment and help you acquire funds to get more capability later, when you are ready for it. But figuring out how much you can handle, what the greatest needs are, and the necessary starting points aren’t easy, and that’s why SI dove into this topic, with arguments and explanations and module overviews, both broader and deeper than any analyst firm or blogger has done before. Enjoy!

Introductory Posts:
Part 1: Where Do You Start?
Part 2: Where Should You Start?
Part 3: You Start with …
Part 4: e-Procurement, and Here’s Why.

e-Procurement
Part 5: Defining an e-Procurement Baseline
Part 6: There are Barriers to Selecting an e-Procurement Solution (and they are not what you think)
Part 7: Over 70 e-Procurement Companies to Check Out

Interlude 1
Part 8: What Comes Next?

Spend Analysis
Part 9: Time for Spend Analysis
Part 10: What Do You Need for A Spend Analysis Baseline, I
Part 11: What Do You Need for A Spend Analysis Baseline, II
Part 12: Over 40 Spend Analysis Vendors to Check Out

Interlude 2
Part 13: But I Can’t Touch the Sacred Cows!
(including Over 20 SaaS, 10 Legal, and 5 Marketing Spend Management / Analysis Companies to Check Out)
Part 14: Do Not Stop At Spend Analysis!

Supplier Management
Part 15: Supplier Management is a CORNED QUIP Mash
Part 16: Supplier Management A-Side
Part 17: Supplier Management B-Side
Part 18: Supplier Management C-Side
Part 19: Supplier Management D-Side
Part 20: Over 90 Supplier Management Companies to Check Out

Contract Management
Part 21: Time for Contract Management
Part 22: Contract Management is a NAG: Let’s Start with Negotiation
Part 23: Contract Management is a NAG: Let’s Continue with [Contract]Analytics
Part 24: Contract Management is a NAG: Let’s End with [Contract] Governance
Part 25: Over 80 Contract Management Vendors to Check Out

e-Sourcing
Part 26: Time for e-Sourcing
Part 27: Breaking Down the ORA of Sourcing Starting With RFX
Part 28: Breaking Down the ORA of Sourcing Continuing with e-Auctions
Part 29: Breaking Down the ORA of Sourcing Ending with [Strategic Sourcing Decision] Optimization
Part 30: Over 75 e-Sourcing Vendors to Check Out!

Invoice-to-Pay (I2P):
Part 31: Time for Invoice-to-Pay
Part 32: Breaking Down the Invoice-to-Pay Core
Part 33: Over 75 Invoice-to-Pay Companies to Check Out

Orchestration:
Part 34: How Do I Orchestrate Everything?
Part 35: Do I Intake, Manage, or Orchestrate?
Part 36: Over 20 Intake, [Procurement] [Project] Management, and/or Orchestration Companies to Check Out
Part 37: Investigating Intake By Diving In to the Details
Part 38: Prettying Up the Project with Procurement Project Management
Part 39: Deobfuscating the Orchestration and Fitting it All Together