AT Kearney recently released a short piece on “Driving Down the Cost of Raw Materials”: A four-pronged approach to managing input steel prices and commodity purchases that had some good tips for managing your metals spend. The report broke your opportunities down into four types:
- Material Cost RecoveryUp to 30% of inputs are unused and considered a waste by-product of the manufacturing process, but can be sold as scrap, melted down, and reused again. In peak markets, this scrap can be worth hundreds of dollars a tonne.
- Sourcing Power IncreaseGoing straight to the source and bypassing intermediaries can generate better prices and more power, especially if the metal needs (grades, gauges, sizes) etc. are bundled into a single buy.
- Usage OptimizationReducing complexity (through standardization on gauges, grades, etc.) and segmenting suppliers (based on common needs) can lead to design and production cost decreases as well as unit cost decreases.
- Supply Chain ManagementOptimizing the inbound (sourcing) and outbound (sale and delivery of scrap) can yield a number of process cost improvements.
Given the price volatility that follows every boom and bust in the economy, getting a good grip on total cost of ownership of organizational metal buys can save an organization 12% to 25%, which is well worth the effort. For more on how to save in specific metals categories, and when to lock in long term contracts, see the Metal Miner blog — the only blog focussed on helping organizations optimize their metals strategy.