Monthly Archives: February 2013

Have We Reached The Supply Chain Plateau Part IV?

In our last post, we discussed that the results of a recent survey by Greybeard Advisors that asked has our profession advanced, or regressed? led Robert Rudzki to conclude that overall, based on the companies that participated in the survey, we cannot show that our profession has advanced during the past four years; in fact, at some companies, there has been a return to more tactical approaches and objectives.

Why is this?

Some insight is provided by the survey responses to the “write-in” topic that asked for the single most important factor that worries me about ensuring our supply management organization will be successful is. The top themes from the responses provided were:

  • Lack of ongoing commitment from top-level management and buy-in from the rest of the company
  • Lack of proper planning and budgeting from our internal clients
  • Incompatible objectives of multiple business units
  • Lack of bandwidth / resources to do the job properly
  • Need less focus on tactical wins in favour of larger, greater returns (from doing the job strategically)
  • The challenge of how to invest in the future of the department while simultaneously being told to reduce budgets

In SI’s view, it still comes down to the manpower capability issue, which is a direct result of the lack of education and training that pervades our space. If everyone was suitably educated and trained:

  • top-level management would see the importance of the function and their commitment to its success and provide the appropriate support
  • other units would understand what is required of them in terms of financial and manpower resources
  • business unit objectives would be appropriately aligned to maximize success
  • sufficient resources, including sufficient training on such resources, would be provided
  • the focus would be on long-term gains vs short term wins and
  • training would be emphasized, and mandated, not cut!

In summary, SI will state again that people have to be educated and trained at all levels of the function, and until that happens, up-to-date technology or not, there is not going to be any progress.

Have We Reached The Supply Chain Plateau Part III?

In Part I, we noted that Lora Cecere discovered, while analyzing the balance sheets of process companies over the past decade, that the average process manufacturing company has reached a plateau in supply chain performance as noted in a recent piece over on Supply Chain Shaman which stated she believes we have reached the supply chain plateau.

In Part II, we noted that growth has stalled, and asked why it has stalled. Lora conjectures that while complexity has increased, many well-intentioned executives lack the understanding of the supply chain’s potential or how to manage the supply chain as a system. This means that even though individual projects are getting great results, departments as a whole are not performing as well, and being managed even worse. Why? One conjecture, as implied in Lora’s post, is the current state of supply chain technology and ERP (and forecasting) systems in particular. And while there is a discontinuity and we need to declare the APS and ERP systems of the 1990s obsolete and start again, SI does not agree this is the core problem. The core problem is manpower capability. Not only do most executives not understand the supply chain from a holistic perspective, but neither do the function managers … who often do not even understand the best practices associated with their job because of the lack of education (and training).

But is this the whole picture? Robert Rudzki, of Greybeard Advisors, recently ran a 4-part series on the SCMR blogs where he summarized the results of a survey last quarter which asked has our profession advanced, or regressed?, which was administered as a result of anecdotal evidence that Procurement and Supply Management has regressed at some companies during the past 3 to 5 years. The survey, which was primarily filled out by Supply Management function leaders or direct reports and which drew interest from better-performing companies, produced some interesting results:

  • Only 38% of the respondents agreed with the statement that their “top management really understands and appreciates the enormous potential of modern supply management”, which is lower than the 47% who agreed with the statement in Greybeard Advisors’ 2008 survey
  • About a third of respondents indicated that they developed and presented a business case, also lower than the original survey
  • Not surprisingly, less than 30% of respondents indicated that “top management strongly supports the supply management organization with sufficient resources and budget”, also lower than the original survey.

And led Bob to conclude that overall, based on the companies that participated in the survey, we cannot show that our profession has advanced during the past four years; in fact, at some companies, there has been a return to more tactical approaches and objectives. Ouch! Why is this?

Nine Rules for Stifling Supplier Innovation

Over on the Old St Labs blog, Mark Perara recently penned a great post on Nine Rules for Stifling Supplier Innovation in homage to a post by Rosabeth Moss Kanter on the HBR blogs on Nine Rules to Stifling Innovation. I thought Mark’s post was so awesome that I asked to share it with you, and he graciously agreed. So, without further ado, here are Mark’s Nine Rules.

1. Be suspicious of ideas that come from your suppliers – your strategy, innovation and R&D teams know your business better than anyone externally.

2. Keep suppliers really busy. Change your requirements and staff regularly so suppliers have no time to focus on innovation. Their account managers will be too busy to try and second guess what your business needs as well as not knowing who to speak to.

3. In the name of excellence, encourage cut-throat competition. If a new idea comes in from a supplier, immediately put it out to the rest of your suppliers to see if they can provide it cheaper. Even better run a RFX and auction.

4. Don’t share any information with your suppliers. Sharing product roadmaps, demand and organization charts will only encourage them to come up with ideas on how to help. Knowledge is power!

5. Sit on ideas for as long as possible. If a supplier does find the time to share some innovation, ensure not to get back to them in a timely manner. Let the idea bounce around the different areas of the business with no ownership until it fizzle’s out and the supplier stops asking for an update.

6. Ensure quarterly reviews don’t happen. Make sure the procurement team are so busy that they don’t have the time to hold their quarterly meetings with top suppliers. Having a face to face meeting with suppliers on a regular basis may provide a sign that you care about the relationship.

7. Pay late and extend payment terms. By paying late your supplier will spend hours chasing your accounts payable team trying to get payment. Even better push out payment terms as far as possible. Your FD will thank you and the supplier can bear a little bit of pain for the grace of having you as a customer.

8. Act as though punishing failure motivates success. If a suppliers idea does somehow slip through the net, ensure the employee who championed it is aware that failure will be a direct reflection on their capability. A few public hangings will soon stop future cases arising.

9. Above all, never forget your the customer and you already know everything there is to know about your business.

Following these rules will ensure suppliers will never see you as a customer of choice and will take their innovation to your competitors. That said if you work for a dynamic business that wants to develop a competitive advantage, I would suggest creating a culture to embrace and nurture supplier innovation.

For each of these supplier innovation stiflers, innovation promoters can move to the opposite behaviours. So if you want to be a customer of choice, which suppliers invest in and bring innovation to, take a look at these behaviours and allow supplier innovation to flourish:

1. Encourage ideas from suppliers as they often know your business better than some of your own team.

2. Promote your commitment to the supplier innovation programme and ask your suppliers to invest time into providing new ideas. Respect their time by giving them as much notice of changes to requirements and key members of staff, so they can spend the time on innovation.

3. Nurture ideas with suppliers and establish a culture of trust, so suppliers know you respect their IP.

4. Share as much information as you can with your top suppliers. The earlier suppliers can see your product roadmap, the sooner they can provide ideas to improve it.

5. Make sure you have a defined supplier innovation workflow and let your suppliers know how their ideas are progressing on a regular basis. Assign an internal owner to each idea ensuring there is accountability.

6. Make sure your category managers hold their quarterly reviews with strategic suppliers, to share performance reviews and discuss innovations

7. Pay your suppliers as agreed and if at all possible don’t push out payment terms. It diminishes your position as a customer of choice and adds costs to the suppliers, as they have to find alternative financing to support your improved working capital position.

8. Motivate your employees to collaborate with suppliers on new innovations. Let them know there will be some projects that will not be as successful as others, but its okay to fail. Publicize and reward innovative suppliers at annual supplier awards ceremony.

9. Embrace your suppliers as an extension of your business. Learn from their ideas and build open and trusting relationships where innovation will thrive.

Thanks again to Rosabeth for the inspiration for this post and good luck with driving supplier innovation in your business.

Thanks again Mark for sharing Nine Rules for Stifling Supplier Innovation.

Making the Warehouse More Sustainable

A recent article over on Logistics Management, which was titled 7 Trends in Sustainable Design but which only gave six (as number six was absent from the list), gave some good tips on making the warehouse more sustainable that can be retroactively applied to existing warehouses.

  • Better Lighting
    Lighting can consume 30% of energy use in a DC. If you reduce this by 33%, that’s 10% off of your energy consumption. And when you consider that many DCs have too many lights that take too much power on for way too long, you see huge opportunities. Be sure to install daylight and motion sensors to make sure that lights only come on when it’s not sufficiently bright and only stay on when there is someone there. Switch to energy-efficient fluorescent fixtures, which can be turned on and off on demand (and are suitable for intermittent operation). And if any renovations are being done, install solar tubes, lighting tubes, and clear glass to take maximum advantage of natural daylight.
  • High-Volume Low-Speed Fans
    Designed to move massive columns of air at low speeds, HVLS fans can help regulate a facility’s temperature year-round from floor to ceiling and permit facilities to increase or decrease thermostat temperature settings between 3 degrees and 5 degrees without realizing any negative temperature changes. Furthermore, if they are networked, monitored, and controlled from a central location, cooling and heating costs can be decreased by up to 50%!
  • Returnable Plastic Containers (RPCs)
    At the very least, use RPCs in internal captive pools designed for a particular (set) of operations, or, if possible, in external shared pools with standardized designs that enable supply chain wide efficiencies. These can minimize operating costs (as non-reusable containers cost money) and minimize waste reduction (by 90% plus), which further reduces costs.

In addition, the following tips not mentioned are also applicable:

  • Use Electric Lifts
    Fuel-based lift trucks use non-renewable resources and produce pollution, which increases the air circulation requirements of the warehouse (and demands even more energy be used). Electric lift trucks produce no pollution and the batteries can be recharged from renewable energy resources.
  • Harvest Your Own Power
    Use ground source heat pumps, solar panels (on the roof/sides of the building) and/or windmills to maximize the use of your own free, sustainable energy sources and minimize your dependence on the grid.
  • Harvest Rainwater
    And use it for cleaning vehicles, flushing toilets, and other toilets where the water does not have to be pure or sufficiently chlorinated.